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C-Kwik »
https://forums.nicoclub.com/c-kwik-u426.html
Fri May 25, 2007 9:07 am
I'll try to clarify now that I have a bit more time to post. Any supercharger or turbo works not by adding a preset amount of boost. It does not care what specific pressure is output. They increase pressure by a certain ratio. This is why you see pressure ratio as the Y-axis of any compressor map. So if you see 7 psi in the manifold at sea level, and you went to an altitude that you would see half the ambient pressure, you would actually see 3.8 psi in the manifold. More simply, a compressor takes the pressure going in and multiplies it by the pressure ratio the compressor is running at and spits out higher pressure air.
To see this a bit more easily, look at all the pressure in absolute pressures. At sea level, a car running 7 psi would have an absolute pressure of 21.7 psi. At an altitude high enough to half that, you'ld start with 7.35 psi in the atmosphere and end up with 10.731 psi absolute in the manifold.
Now what I was trying to explain is that in any series chained compressors, when the first compressor makes some boost, it will send pressurzed air to the second compressor. If the second compressor is increasing the pressure ratio at all, it will multiply theair already pressurized by the first compressor. It will not simply add to it.
To show you somenumbers here, let's say you decide you want 10 psi (pressure ratio of 1.68) from the turbo and 7 psi (1.48 PR) from the SC at the RPM's you respectively want them doing their jobs in. So the SC does it's job fine up to whatever RPM you tuned it to and is starting to lose boost. Let's say it drops to about 5 psi (1.34 PR). The turbo is probably spooling by now and conservatively, let's say it's just getting to about 7 psi (1.48 PR). So starting with 14.7 psi in the atmosphere, the turbo kicks it up to 21.75 psi. Then the supercharger takes a hold of it and now you get 29.15 psi. The overall pressure difference would end up being 14.45 psi in the manifold.
It is correct that an SC will be limited to a certain amount of airflow. That's purely in terms of volume. Starting with higher pressure at the inlet will simply start with denser air of the same volume.
Now, I know what you are probably thinking. Size the turbo and supercharger so that there is no overlap. Big turbo? Great. Small supercharger? Not so great. Consider that if you run too small a supercharger, such that it can't flow enough air to provide boost at higher RPM's, then it's way out of it's efficiency range. There are two problems with this. First, it essentially becomes a heat pump. Second, it saps a lot of power.
Also, if you're thought is that a turbo will increase the S/C's efficiency, it won't. You have to consider the overall efficiency. Unless you're running fairly high boost levels, the turbo used in such a set-up will likely be smallish and be on the lower-end of efficiency as far as turbos go. Using a large turbo in this manner would probably force the turbo to run at low pressure ratios and run quite inefficiently, completely negating any benefits of a larger turbo. In any case, suppoing you do find a decent combination of compressors, and if the turbo were more efficient, then the supercharger would bring down the efficiency of the turbo. Or more accurately, the overall efficiency itself.
There are some options however. The simplest would probably be to design the sytem so that the S/C and turbo's cumulative boost will be the target boost. You'll likely need to give yourself a higher boost ceiling that 10 psi to get anything efficient out if it though. For the S/C, you would need to try and keep the boost curve as flat as possible so that the turbo's added boost will be more predictable. Otherwise, you'll be pulling all your hair out trying to even size a turbo correctly for this.
A more complicated option would be to run them in parallel with various bypasses and throttle plates to switch the boost devices at preset parameters.
A perhaps slightly simpler solution than the latter would be to run them in series an perhaps with a couple of bypasses and have the ability to switch off the power to the S/C, ala air conditioner-like pulley.
I will say however, that the trouble of going through all this will not net you much, if any perceivable gain over a well designed and thought out turbo system.
As I said before, I'm not one to discourage anyone from trying interesting things, but I am concerned that there is a lot you haven't thought about here.
As a final thought for you to ponder, there are actually turbos designed by Garrett (unknown if they are in use anywhere yet) that have 2 compressor wheels attached to a single turbine wheel. It essentially takes air into what would appear to be a nomral compressor and the compressed air goes into another compressor that is mated to the back of the first compressor. It was designed to take advantage of the multiplication of pressure ratios to try and reach high boost levels without trying to overstress a single compressor. There is enough benefit to this type of technology to have warranted it's design, however, the intended use is for diesel motors that see some 50 psi or so (IIRC). This type of pressure multiplication will likely see little to no benefit over available turbos in the boost levels a gasoline powered car will ever need.