Hey gang!
It's been a little while. Sorry bout that. I've been really busy alot with of other things and havent had much time to work on the project.
I did, however, find some time over the past few days to do a few things.
The most important things I finished were the tubular manifolds and adding some wiring/sensors to get this thing out of FAIL SAFE.
For you who have seen the first run video. In that video, if you notice, the engine will not rev up beyond 2400 rpm and was slow in throttle response. That is due to FAIL SAFE. You get this when any (or all) of a few things are happening.
Mas Air Flow Meter not working rightThrottle Pedal (APP SENSOR) not working rightElectronic Throttle not working rightEngine Coolant Temp Sensor not working rightSensor Power Supply not working right
There are a few ways the electric throttle can be messed up, and the throttle pedal. The main one that I overlooked was the "Sensor Power Supply". This seems kinda crazy of Nissan, but I guess it has to be this way for EPA reasons. But the Sensor Power Supply code is refering to a few items (this code can show up with a few different names, but will always be a P1126). The major sensors for this code are Electronic Throttle Motor, Evap Pressure Sensor, Refrigerant Pressure Sensor and the Power Steering Pressure Sensor.
Crazy you gotta have that stuff hooked up. Next you have to understand the logic of this code, versus individual codes for each item. Any code relating to the throttle will cause Fail Safe. You CAN have a PSP sensor circuit code, which refers to the operation of the sensor, and not refering to whether its actually there or not. Same logic is used for the Refrigerant sensor (A/C Pressure sensor) and the Evap Pressure Sensor.
So, how to get around these codes. Easy, I went to Pull A Part (big junk yard) and pulled three TPS sensors from various Nissans (mainly SR20 motors as those TPS sensors RARELY go bad). Each sensor on the Z harness is a three wire Potentiometer. Meaning 5V power, signal wire and ground. Easy, wire in each TPS to where those Sensors went. One for Evap, one for Refrigerant and one for Power Steering. Next, check the service manual to see what each sensor signal wire voltage should be at idle, not moving. Turn the tab on the TPS (what would be reading throttle angle), so that the signal wire voltage produces one that matches whats in the manual (again, for idle not moving). Glue, tape, whatever you can to get the sensor to stay in that position and that voltage to remain constant. This tricks the ECM into thinking the sensor is there. It also has a side effect of causing the ECM to give a code for each sensor when it sees the voltage not changing. Is that a problem? NO. Remember, for FAIL SAFE reasons, we only need to prove to the ECM that those sensors are there, not that they are working properly.
I tried to go to Radio Shack for the potentiometers, but they could only order them. I knew TPS sensors would work (though alot larger than what you can get from an electronics store) and I wanted to get this done today while I had time. So for you guys doing this on your own, order some small potentiometers from somewhere that dont take up as much room. There's a ton of ways to produce that voltage to the ECM but remember that it has systems to check to make sure each sensor is getting a POWER, GROUND and SIGNAL.
The result is the video you are about to watch. I have another video of the Consult III showing all the sensor readings while the engine is running, including engine RPM which quickly rises above 4K if your not carefull.
All thats left is to wire the cooling fan relay signal wire into the ignition circuit, tighten a few bolts and send it to the exhaust shop. As for the Tach and the Speedo, well, the owners of this car have yet to order the parts I have told them to. So you may read about those installs later.
Enjoy!
Oh yeah, I havent put a fuel pressure gauge on the fuel lines yet to get the correct pressure....I just turned it till it ran. I'm getting 2.1V+ on the A/F sensors (bosche wide band type...factory....very nice). This is either due to a very lean condition, or the fact that these sensors are about 2" from the ends of the manifolds....which have no other piping behind them (yet).
http://s141.photobucket.com/al...6.flv
In case you cant get to it from the video, paste this link in your address bar.
Later gang!
(P.S. Check out the ground behind the rear of the front tires, you can see how much exhaust is moving from this engine!)
Modified by SpecDRacing at 2:11 PM 5/28/2007