pmpmstrb wrote:I had thought about going this route, but getting their are quite a few obstacles to overcome.
1-You must use a Q45 flywheel since you would have the starter on the block instead of the tranny.2-Source a clutch combo that would work with the Q flywheel, or possibly have to have one custom made.3-Cut the bellhousing to allow for a clutch fork and clutch actuator. Also install a pivot for the clutch fork.-or-Use a hydraulic throwout bearing (~$300 from what I could find)4-If you blow your tranny than you have to buy both trannies again and have everything re-welded and custom fit, including the clutch provisions.
I ran the options and numbers for a while. I was going to go with the welded bellhousing until I did some in depth research and came across some more info. I think it is cheaper now and in the long run to use an adapter plate. If your tranny breaks, you can pick up another one for ~$300 shipped usually.
1. Technically there are no Q45 "flywheels" available, only the flex plate... however... if you simple weld the very end of the Q45 bell housing in place of the VG's you actually wouldn't have to worry about the starter for the most part.
The starter hole and mounting bolts/studs would still be in the same location on the Z32 5-speed and at most you might need a spacer for the Z32 flywheel to make it match up properly.
2. Going by above, you'd only need the Z32 stuff.
3. The rest of the bell housing would be the stock Z32 bell housing so the clutch fork hole and such is still there.
4. As long as you don't blow the aluminum to pieces, you can pull out all of the internals and replace with some fresh internals from a good tranny.
My only concern would be strength. I would take the tranny only to someone who has done a lot of aluminum welding and has a TIG welder to do it. Aluminum is much harder to weld than steel and requires a very good welder (both the welder itself and the person welding) to make a good, strong weld. If its TIG welded... it won't be cheap either.