tmwnn wrote:Stuck differential???
-Ok, so almost a year ago I payed someone to weld a spare diff I had. Due to college/work whatever it ended up being stowed in a corner in my garage for all this time and I never got around to installing it.
Since then, I've picked up a Mig welder and I'm trying to teach myself how to weld . Today I decided to check out my almost forgotten diff. I wasn't too satisfied with the welds the dude had done since he only welded the corners, and the beads were kinda small. So I decided to go over the welds myself and lay thicker/deeper layers.
HOWEVER, when I was finished with one side I tried to spin the diff to get to the other and it seems stuck ?? I read you just used a 17mm wrench on one of the ring gear bolts and it should break free and spin... I tried it with a wrench and a hammer and no luck, then I tried a big a** breaker bar and the bolt loosened up, but the diff didnt spin at all.
I left it alone cus I don't wanna f*** it up. How do I spin it to do the other side????
Take a picture for me of your welds first off, secondly... the input shaft usually rusts stuck, drench it in a penetrating catalyst and tap it all the way around with a hammer. Maybe do the same for each output shaft as well. Mine was frozen up too. Let me know if that helps you out any.
One more thing. It's not the size of the bead, but how deep it penetrates. Ideally it is a small bead but the metals butted underneath have become one. The bead doesn't hold things together.
Read up on welded differentials and look into the warnings and safety statements behind them. A lot of people don't think about what happens when you weld a differential. It's not really road safe from that point. Limited-slip diffs were designed to allow one side to spin faster than the other, for example when turning, the outside wheel travels much farther than the inside wheel. With a welded diff. your inside wheel will turn as much as the outside wheel and since there is significantly less distance, the inside wheel will spin. It will wear tires faster and cause a lot of spinning out. Just know what you're getting into is all.