Woohoo! An 11 pound black steel 1990 Q45 oilpan arrived today from Scottsdale Joe (see photo below). It sure looks asymetrically wierd, with three concentric semicircular baffles (to prevent sloshing?) & four tubes welded down the sides (alignment or drain guides?) & two funny-looking inch-long threaded posts sticking out a side compartment (connected to what?).
I dug out my 1990 Q45 factory shop manual (which was buried in the moving boxes). Somehow, it was in a box marked "kitchen" (I must've been reading it at the table when the five brawny movers arrived to rudely but efficiently pack me up).
Page EM-11 of the '90 FSM describes the Q45 oil pan removal process for the VH45DE 274 cubic inch engine:Can experienced folks add detail to the edited description below for me and our (users') benefit?. Please? I've guessed wildly at the detail for a lot of the steps, so feel free to correct my mistakes & especially my goofy time estimates.Especially where does all that 7.1 to 7.5 hours of time get spent anyway?
0. Obtain all parts from Joe:a) PAN ASSY OIL (INF #11110-60U10)b) GASKET SILICONE LIQUID (INF #999MP-A7007P)c) 7 Quarts 10W40 SL oil & NISSAN OIL FILTER d) ALTERNATOR BELT (GoodYear 4040372-4PK0945 or equivalent)e) POWER STEERING BELT (GoodYear 4040505-4PK1285 or equivalent)f) AIR CONDITIONER BELT (GoodYear 4060380-6PK0965 or equivalent)g) FAN BLADE ASSBY (if needed)
Time = 0 hours, 0 minutes1. After placing chocks behind the rear wheels, using a garage jack centered on the 1990 Q45 front crossmember (see GI-21, diagram SG1623, "Garage Jack & Safety Stand Placement Points"), lift the 1990 Q45 & place two two safety stands under the frame (at about the flywheel location along the Q45 sidelines).Estimated wall clock = 0 hours 10 minutes
2. Remove the black plastic engine undercover. Remove the topside oil filler cap & drain engine oil completely (6.8 quarts) by removing the oil pan drain bolt and then the oil filter (I think you must use an end-cap oil-filter wrench as nothing else seems to work for me).Estimated wall clock = 0 hours 30 minutes
3. From the underside of the Q45 (?) remove (what looks like) four nuts holding on the fan coupling (with fan). See diagram SLC358A. (Do I jam a prybar or three-foot pipe in to keep the fan from rotating while I spin out the four nuts?)Estimated wall clock = 0 hours 45 minutes
4. Remove alternator pulley drive belt (does it just pull off once the fan coupline with fan is removed?).Estimated wall clock = 1 hour 0 minutes
5. Remove power steering oil pump & water pump pully drive belt (again, does it just pull off without loosening something??).Estimated wall clock = 1 hour 5 minutes
6. Remove air conditioning compressor drive belt (see diagram SMA189C on page MA-11 of the 1990 FSM).Estimated wall clock = 1 hour 10 minutes
7. Remove alternator (what are the steps?).Estimated wall clock = 1 hour 15 minutes
8. Remove air compressor (is this the air conditioner pulley mechanism?).Estimated wall clock = 1 hour 30 minutes
9. Remove engine gusset (what is that)?Estimated wall clock = 1 hour 35 minutes
10. Remove steering lower joint.Estimated wall clock = 2 hours 0 minutes
11. Support the RE4R03-A 4-speed automatic transmission (do I try to place a small garage jack under the bell housing to just support the transmission w/o lifting the car?).Estimated wall clock = 2 hours 5 minutes
12. Support the Q45 engine with an engine slinger. (Is there any alternative to the engine slinger? Is there a way to support the engine from below somehow?).Estimated wall clock = 2 hours 30 minutes
13. Remove suspension cross member assembly.Estimated wall clock = 2 hours 45 minutes
14. Remove 18 oil pan bolts in the order shown in the 90 FSM diagram SEM892C. Basically the two in the rear, the two in front, the two rear corners, the two front corners, the two just fore the rear corners, on either side, the two just aft the front corners, on either side, the next two on either side just fore the remaining rears, then the two just aft the reminaing fronts ... moving inward, side by side, until the 18th bolt has been removed. In case they are different sizes, tape them into 18 labelled paper water cups.Estimated wall clock = 3 hours 0 minutes
15. The FSM doesn't say it, but there must be something attached to the two bolts sticking out of the drivers' side of the oil pan. So, whatever that is, remove it.Estimated wall clock = 3 hours 5 minutes
16. Insert a thin three-inch-wide putty knive or similar wedge of metal (or Nissan tool #KV10111100) into the oil pan to engine gap and slide horizontally by tapping with a plastic mallet to break the seal between the steel oilpan and the aluminum engine block. Do not use anything less than three inches (like a screwdriver). If you don't have a three-inch metal wedge to break the suction seal, just pound like crazy and the oil pan might fall off into your hands anyway. It may help to have the oil filler cap off at all times (dunno).Estimated wall clock = 3 hours 15 minutes
17. Pull down oil pan & inspect for damage to the oil pickup mechanism.Estimated wall clock = 3 hours 15 minutes
18. Gently scrape the engine mating surface free of old liquid gasket material to create a smooth surface.Estimated wall clock = 3 hours 30 minutes
19. Note that you have (apparently) only five minutes of time between squeezing the liquid gasket material out and attaching the oil pan to the engine so, read ahead to get everything prepared to go.Estimated wall clock = 3 hours 35 minutes
20. Attach the nozzle (supplied) to a 150 gram (5.25 ounces) tube of liquid gasket (Nissan part number 999MP-A7007 "1207C Silicone Gasket"), cut the tip at a 40 degree angle at the second concentric ridge (I think), wipe off moisture, oil, and foreign matter from the oil pan & engine oilpan mating surfaces with a shop towel (moistened with brakleen perhaps), and then apply a continuous 3.5mm to 4.5mm uniformly wide bead of this Nissan silicone gasket material first to the engine mating surface. Take care NOT to get the special Nissan Silicone gasket material into the bolt holes in the engine block. (Do I then smush that bead down with a spatula to get it uniform or do I leave it as a bead?). Estimated wall clock = 3 hours 40 minutes
21. Once the engine block is smeared, apply the Silicone Gasket to the oil pan sealing surface taking care to not only fill the depressions between bolts supplied for the purpose, but also to go around the bolt holes on the INNER SIDE only! (Why?) (Again, do I smush this bead or leave it as an intact bead?)Estimated wall clock = 3 hours 45 minutes
22. Push the 1990 Q45 oilpan up against the gasketed engine block mating surface and install the 18 bolts in the reverse order of removal (i.e., the two midline bolts, then move outward bolt by bolt, first fore, then aft of the midline bolts, ending with the two bolts furthest apart on each end toward the bow and stern).Estimated wall clock = 4 hours 0 minutes
23. When done, expel all air out of the Silicone Gasket tube to prevent hardening of the remaining contents.Estimated wall clock = 4 hours 5 minutes
24. Wait at least 30 minutes before adding engine oil; so, in the meantime, replace the suspension cross member assembly.Estimated wall clock = 4 hours 30 minutes
25. Remove transmission jack.Estimated wall clock = 4 hours 35 minutes
26. Remove engine hoist.Estimated wall clock = 4 hours 55 minutes
27. Replace steering lower joint.Estimated wall clock = 5 hours 15 minutes
28. Replace engine gusset (whatever that is).Estimated wall clock = 5 hours 20 minutes
29. Replace air compressor.Estimated wall clock = 5 hours 45 minutes
30. Replace alternator.Estimated wall clock = 6 hours 0 minutes
31. Replace the air conditioner compressor drive belt (what order is the best order?) and torque to about 22 pounds (10kg, 98 newtons) so that the deflection at the topside midline of a new belt is about 7.5 to 8.5 mm.Estimated wall clock = 6 hours 15 minutes
32. Replace the power steering oil pump & water pump pulley drive belt (does the order matter?) and adjust deflection at the underside midline (opposite the idler pulley) of the new belt to 8 to 9 mm.Estimated wall clock = 6 hours 30 minutes
33. Replace the alternator pulley drive belt and adjust deflection of the new belt at the topside midline to about 7.5 to 8.5 mm.Estimated wall clock = 7 hours 0 minutes
34. Replace the fan coupling and fan unit (replace if the fan is cracked like mine is).Estimated wall clock = 7 hours 15 minutes
35. Wipe a drop of new motor oil onto the oil filter gasket and screw the new oil filter on by hand until it mates & then turn two thirds of a turn extra to seat tightly.Estimated wall clock = 7 hours 20 minutes
36. Add 6.8 U.S. quarts of 10W30 or 10W40 SL (any brand will do just fine as long as the API service is SL or better) and check for leaks.Estimated wall clock = 7 hours 25 minutes
37. Run the engine & check for oil leaks.Estimated wall clock = 7 hours 30 minutes
38. Avoid parking lot crosswalk curbs at all times.