PalmerWMD wrote:The IC will add come complexity in installation wont it?
So total extra likley more than $300 , also isnt the JWt ECU for a non IC set-up?
Fred..
Two good points, Fred. Yes, an aftercooler system typically runs $1000-1500 for the air/water core, reservoir, pump, front mount water cooler, plumbing and wiring, etc. I just finished a SR20DET in a G20 with a Vortech Integra <core> & 96-98 Mustang everything else. (Reservoir, pump, etc) Cost on that kit was $1300.
Since the MAF is measuring the amount of air being drawn in, the aftercooler shouldn't affect their (JWT) calibrations, but might affect the rising rate in an FMU (JWT-less), non-aftercooled-vs-aftercooled.
JWT doesn't ask that you specify inter/aftercooled on other apps, FWIW. Boost level aftercooled will be slightly lower on the cold side naturally, but it will yield more power. Same mass of air, but more dense. You might read 6psi at the head of the blower/turbo, but only 4.5-5 at the (lower) manifold, post-throttle body.
A good FMU can be adjusted to increase the rail pressure based on x psi/boost, usually in increments 2psi fuel per 1psi boost. 2:1, 4:1, 6:1, 8:1. 10:1, 12:1. FMU's are kind of crude by design. The problem you will likely experience is a rich situation at gear changes when the rpm of the charger slows (less boost) but the FMU doesn't get the memo to reduce pressure increase. That results in less net power until the blower regains peak boost again. Big time lag, yawn, like waiting for VTEC in the wrong gear. In other words, they're great on the way up, but don't adjust very well on the way down. You guys will be much happier with the all around performance of a boost program.
IF it is decided that you will go with an FMU anyway, pick a good one like the Comptech or Vortech Super FMU, they react more precisely to input up or down better than the Vortech standard, Jackson Racing, etc etc. One feature of those units (albeit maybe not a benefit in this app) is the ability to adjust the fuel pressure at idle, allowing you to run larger injectors without drowning the engine at idle due to the ECU not knowing you swapped in larger injectors & therefore the ECU not knowing to adjust the pulse width (time open) of the injectors as necessary. Again, probably not necessary on this particular app, but who knows?
Even though we've been discussing & I've read here an ECU isn't needed for 4 psi, personally I wouldn't do it. Besides, as Terry mentioned & I can unequivocally (sp?) confirm, boost is addictive. There's not a member here that wouldn't upgrade to the 6psi pulley & programming within six months, if not sooner, unless finances held them up.
If I may, make it a 4 or 6psi kit, with JWT management & be done with it. <When> you're ready to upgrade to 6 from 4, you've wisely built a foundation, pulleys/belts are cheap.

Besides, when 6 becomes boring, you need only a RE-program by JWT (which is quick & cheap $100) to accomodate your 42, 50 or 72lb injectors.