Post by
sickness14 »
https://forums.nicoclub.com/sickness14-u123439.html
Sun Nov 29, 2009 12:17 pm
Id rather just wait until i get my car done and set it all up at one time. since you're using a different mount kit, and the US crossmember, it wont provide any more accurate measurements than what i can estimate in my head. thanks though. I don't want to bolt the turbo to the manifold until i clean up the inside of it and remove all the metal debris. don't want that going anywhere near the turbo.
so order of events are:
-waiting on friend to take the head to RLZ when he makes a trip down there hopefully within a week.
-after the head is done --> measure for ordering correct head gasket, a tomei 87mm one. I'll also order: Balancer, slave cyl, mini twin disc spec clutch.
-assemble long block, and using new head gasket, and engine gasket kit, re assemble the motor. I'll have the valve covers, the alternator bracket and ps brackets as well as alternator pulley and power steering pulleys powdercoated black. may polish the alternator.
-assemble timing components, and put the oil and water pumps back on, using the new harmonic balancer.
-instal new mini twin disc SPEC clutch, and new oem slave cylinder, while putting the transmission back on.
-next step is to do the cold side intercooler piping re-route. previous shop welded up the hole where the battery tray use to be, so i want to make a nice 3-3/4" hole right where the 3" piping would come up into the throttle body.
-grind down the inside of the mani, put manifold on the head with the turbo bolted up, without modifying any wastegate piping just yet. then see where i have room to place the wastegates, check clearances for turbo / valve cover / strut tower. using 321 stainless, extend and rotate wastegate primary's with 40mm piping to the two 40mm synapse flanges and the wastegates will be done. then make two dump tubes to carry the air far enough away from any vulnerable parts.
-next step = the downpipe. going to be fun, the task is to make a new 3" down pipe using the 3" v-band flange. the downpipe will hopefully be one piece from the turbo to the resonator, including an o2 bung. and a couple of exhaust hangers.
-then getting the correct fittings for the -4an oil feed line. looks like the 1/8th npt is too small to thread into the holset hx40 oil feed. the oil return flange should be the same on a t3/t4 hopefully.
-after the main components are all bolted up, with all gaskets, torqued to spec. then the new isis coolant lines will be installed, as well as the rest of the coolant hoses, and then finally the wiring harness will all be connected and tucked under the intake manifold.
-after some time has passed and i can put enough money aside, i will order: 800cc injectors, greddy fuel rail, bosch 044 from ricky. then pick up -8 an and -6 an fuel feed and return line in the push-loc type of hose from Parker hose & fitting supply near my house. ill then get all the correct aluminum AN fittings and continue to assemble my fuel system.
TO BE CONTINUED.