Although this post will seem oil-heavy after the template, I encourage sharing all other modes of failure.
Template:
1. Year and model of your vehicle
2. How many miles to failure
3. Symptoms of failure
4. Immediate discernible cause
5. Root cause (if applicable)
6. Corrective action
Some background:
The earlier VK45DEs (03-04 M45s, and similar generation Q45s) had oil consumption issues. I haven't heard of very many complaints from the FX45 owners, but that doesn't mean they're not prone to it.
The 06+ model year M45s did not have very many oil burning issues reported, as compared to the previous generation. However, these model years are the ones with the oil starvation issues.
In my experience working on a number of these engines, the 03 and 06 are similar in all functional respects. The internals are the same, all accessories bolt right up, and even though the intake and exhaust manifold configurations are slightly different the holes line up. Some differences are that on the 06+ engine, the starter is on the driver side of the block and the oil pan is a little deeper (Yes, this too bolts right into the same locations as the 03 oil pan did on the block).
Suppose someone with good intentions said, "Hey, I know of an easy way to stop the oil consumption issues in the current VK45 engines."[Ignore whispers about piston ring and valve lifter design] "Let's lower the oil level just a little, so that it will not be excessively scooped up and burned off during normal operation. We can do this cheaply by reconfiguring the oil pan and leave all else untouched."
-I really like this theory, but I am open to someone helping me understand why the newer engines had deeper oil pans on the same block, yet required approximately the same oil capacity. Note that the newer engines called for approx 1/8 quarts less during oil changes.
2003 M45:http://www.nicoclub.com/FSM/M/2003/ma.pdf
2006 M45: http://www.nicoclub.com/FSM/M/2006_M45-M35/ma.pdf
Now, some level of oil consumption is expected for most vehicles (Again, this is my experience with different makes and models). Let's consider some factors:
1. Normal oil consumption
2. Wedge profile of the oil pan (deeper in the front, shallow in the back)
3. Aggressive driving maneuvers that slosh oil around
4. Innocent and non-aggressive situations like parking with your car facing down a rather steep slope
When you combine these factors, you would guess that at some point, oil will be in short supply below some of the cylinders, most likely the rear cylinders. Lack of a sufficient oil bath for the cylinder connecting rods would lead to some form of damage: dry bearings, overheated bearings, spun bearings, scoured crankshafts etc... which manifests in a tapping or knocking sound as the clearance between the journals-bearings-connecting rod is increased.
What are your thoughts?

