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How SplitFire, Platinum and Surface Gap Specialty Plugs Fare on the Dynoby Christopher A. Jacobs, PH.D., E.E.
This article originally appeared in Grassroots Motorsports January/February 1994 issue. For more info on GRM checkout their website.
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What makes good ignition? Ignition occurs in a modern automobile when an arc is struck and current flows between the electrodes of a spark plug, or when current migrates across the conductive medium in a surface gap plug. While that may sound simple at first, the process becomes progressively more complicated as engineers try to optimize the type of spark plug with the ignition system generating the required voltage.
The amount of voltage necessary to arc the electrode gap is set by the following characteristics:
The size of the gap... arc-over voltage is roughly proportional to the gap sizeThe air/fuel ratio within the gap... the richer the air/fuel ratio (more gasoline vs. Air), the lower the required arc-over voltageThe compression at the moment arc-over is to occur... the higher the compression, the higher the required arc-over voltageThe composition of the electrode... certain metals for all the same conditions stated above will require less arc-over voltage than other metals. For example, platinum requires less arc-over voltage, all other things equal, than does steelThe shape of the electrode... the sharper and more jagged the shape, the easier it is for voltage to jumpThe amount of fouling deposits trying to remove the electron flow from the arc... more fouling deposits and lower resistance to ground pulls more energy out of the spark gap.While it may therefore seem desirable to lower the required arc-over voltage, since without arc-over there is a total misfire and no ignition, low arc-over voltage produces low spark power because spark power is directly proportional to arc-over voltage. That is, by doubling the required arc-over voltage, you double the instantaneous peak spark power, and the higher the spark power, the better the ignition.
All ignition is, therefore, a balance between the requirement to have sufficient arc-over voltage and increasing peak spark power for better, quicker ignition.
What benefits to specialty plugs bring to this mix? One popular specialty type is platinum plugs. The primary advantage of these plugs, especially when used in an OEM ignition system (especially an older system, which may not be producing as much voltage as when it was new), is that platinum will require less arc-over voltage and therefore, particularly in a weak ignition, allows the gap to be jumped a higher percentage of the time.
For example, if at factory gap and with steel electrode plugs, it requires as much as 18,000 volts five percent of the time to jump the arc... due to the changing engine environment and running conditions... and if the OEM only produces 17,000 volts, then it follows that five percent of the time there would be a misfire.
Now, if one installs platinum plugs, which may only require, say, 13,000 volts to arc, the five percent misfiring with steel plugs would be eliminated. Since the ignition output on OEM ignition rolls off as rpm increases, platinum plugs in this case would allow the motor to reliably turn to higher rpm, thereby giving and increase in performance and possibly gas mileage.
The disadvantage of this method of reducing misfires is that the higher arc-over voltage, the better the spark when it does fire. Therefore, platinum plugs will show a performance improvement with a weak ignition because the benefit from reducing the percentage of misfires more than outweighs the loss from reduced spark power.
SplitFire (split electrode ignition) plugs also reduce the amount of arc-over voltage, but they do this in a different way. Rather than using a different metal as the platinum plugs do, a V is cut into the ground electrode, thereby giving three more "pointy" areas for the spark to jump from. It is this increase in the number of pointy areas available to the electrons migrating from the center electrode to contact which lowers the arc-over voltage. All the advantages and disadvantages of platinum plugs described above are inherent with the installation of SplitFire plugs.
While certain geometry's of electrode design, such as splitting the ground electrode, have gained popularity, the principle behind all unusually shaped electrodes is virtually the same. That is, spark likes to jump from and to pointy objects. Therefore, the pointier the object, the lower the voltage to arc over. By the way, this explains why newer plugs often increase miles per gallon and performance: the center and side electrodes are cut sharp, but after being used for many miles, the constant flow of arcing electricity invariably tends to round them off.
Surface gap plugs, which provide a solid-state medium for the electrons to migrate across, generally allow electron flow, regardless of spark voltage. However, they do not allow the air/fuel ratio 360 degrees of contact area with the migrating electron as is accomplished with an open gap type spark plug, but rather only 180 degrees. This is because 50 percent of the electron path is shrouded in the solid state medium. Like platinum and split electrode ignition plugs, they mask a problem inherent in weak ignitions.
Jacobs Electronics, a manufacturer of aftermarket ignition systems, has performed extensive testing of assorted spark plugs. They have noticed an increase in horsepower, on some occasions, with weak ignitions using specialty plugs. However, Jacobs' testers measured no advantage to using specialty plugs with their Energy Team, Omni-Pak and especially their Ultra Team ignition systems, and in some cases noticed a slight loss when specialty plugs, at the same gap, were installed in the place of standard steel plugs. On the other hand, Jacobs has seen a gain with specialty plugs when their lowered arc-over voltage has allowed users to increase the plug gap above that possible with steel electrode plugs.
For example, Jacobs tested a 253-cubic-inch V6 engine, which was slightly modified; the factory called for a 45-thousandths (0.045") spark plug gap. With stock ignition, it produced 168 horsepower. Platinum plugs increased horsepower to 171. SplitFire plugs also brought horsepower to 171. Surface gap plugs increased horsepower to 172.5 - actually a little closer to 173. Jacobs then installed an Ultra Team and replaced the steel gapped spark plugs; horsepower increased to 180.5. Retaining the 0.045" gap, the testers installed the specialty plugs, and the horsepower fell to 178.5 for all three types. The reason for this power loss was because it required less arc-over voltage at the same gap; therefore, the peak spark power fell slightly.
Further experiments with the Ultra Team and different spark plug gaps produced some interesting numbers. With steel electrode plugs, the peak horsepower achieved was 186 at 0.063" gap. With SplitFire plugs, the peak horsepower achieved was 184, but it required a 0.067" gap, which caused some concern about the piston contacting the side electrode. The platinum plug achieved a peak horsepower off slightly under 185, with an optimum plug gap of 0.066".
So what can we conclude? While specialty plugs can mask the effect of an inadequate ignition, so can reducing the plug gap in many cases. One of the true tests of a good ignition is to install a specialty plug instead of a standard steel electrode plug; of the performance of the engine significantly increases at factory spark plug gap, then the ignition was either inadequate or operating in its marginal range.
While these numbers won't apply to all engines, the results are representative and explain the balance between lowered arc-over voltage to assure a spark actual jumped, and increased arc-over voltage to get higher peaked spark power. The general rule is, the better the ignition system, the less benefit that will be achieved from specialty plugs, unless the installer is willing to go with monstrously large gaps.
Naturally, in certain situations, like when you're campaigning an older car (assumably with a weaker ignition) in stock classes where other ignition modifications are not allowed, testing specialty plugs would make a lot of sense. [/quote]On the other hand, I found another article stating that iridium was better than platinum.
New iridium spark plugs fire where conventional platinum plugs fail
Leonard Emanuelson / autoMedia.com
Spark plugs get no respect! In fact, a lot of performance enthusiasts don't give them a second thought. They spend thousands of dollars building the ultimate performance engine then simply screw in whatever plugs the local auto parts store has in stock. The perception is that spark plugs are the lowest-tech components in the modern internal-combustion engine.
Change is GoodIt's no wonder. Contemporary electronic ignition systems have made spark plug replacement in everyday passenger vehicles a thing of the past. And when a racer or high-performance engine builder has a misfire problem, the first thing he does is to add a more powerful ignition system. That's about to change. When the word gets out about the new Denso Iridium Power spark plugs that added 750-hp to Kenny Duttweiler's 450-cid twin-turbocharged Ford, engine builders and tuners will gain more respect for the lowly spark plug.
Kenny Duttweiler of Duttweiler Performance in Saticoy, California is no stranger to making horsepower, especially with turbochargers. After years of building little turbocharged V-6 Buicks that produce in excess of 1,500-hp, he found a lucrative market in NMCA's "World Fastest Street Car" classes building 1,700-hp small-block Chevy V-8s for winning racers such as Bob Rieger and Rod Saboury.
So when he bolted a customer's NHRA AA/Altered Turbo Ford engine on the dyno and had problems making the requisite 1,950-hp (out of 450 cubic inches on gasoline), he left no stone unturned. The engine had state-of-the-art everything—Motech engine management system, MSD Digital 7 ignition system and everything else you could think of. Kenny had isolated the problem to inadequate ignition performance. There was no audible misfire, but the engine made 1,700-hp at 17-psi of turbo boost and only 1,100-hp at 24-psi, indicating that the increased cylinder pressure was causing an undetected intermittent misfire. Reasoning that it was an engine-management or ignition-system problem, he replaced both. However, his Stuska dyno yielded the same results. Kenny replaced spark plugs several times with the best racing and platinum plugs he could find; still no improvement.
Kenny had correctly diagnosed the problem, but as far as he knew, there was no solution. He was already using the most powerful engine management and ignition systems on the planet, and he'd tried most of the "state of the art" spark plugs on the market. Kenny was running out of options and stated prophetically, "Some engines are spark-plug sensitive, especially Hemi-style engines. That's why Chrysler designed dual-plug cylinder heads for their Pro Stock motors in the early '70s. A turbocharged race engine is a variable-compression engine. At 25-30 psi of boost, the cylinder reaches an incredible 2,800-3,000 psi. The higher the cylinder pressure, the harder it is to fire the spark plug. This Ford engine we're developing is the worst of all circumstances. It has a hemispherical-shaped combustion chamber and a 4.670 cylinder bore that is a large area to light off at high rpm. Kenny had no idea that the solution to this perplexing problem would be a new iridium spark plug technology from Denso. In Denso's research for an OEM spark plug that would provide 200,000 miles of service life and lower vehicle emissions, Denso developed a new iridium alloy electrode spark plug. The progression from nickel alloy plugs to platinum plugs in 1982 was a giant leap forward in technology. Denso's introduction of the iridium alloy spark plug will prove to be even more significant, especially for high-performance and race engines. The major difference in the Denso Iridium Power spark plug and conventional platinum plugs, besides the alloy, is the size of the center electrode. A typical platinum plug has a 1.1mm diameter center electrode. The Denso Iridium Power OEM plugs have a .7mm diameter center electrode and the Denso high-performance plugs have a .4mm center electrode.
Size MattersWhat does size have to do with it? Less voltage is required for a smaller center electrode and results in better ignitability. The smaller the electrode, the more centralized the electrical potential is around the electrode tip. The required voltage can be reduced because the level of the electric field is made stronger and local insulation (air gap and electrode surface oxidation) breaks down more easily. The bottom line is that it takes approximately 5,000 volts less to fire a Denso Iridium Power spark plug versus a conventional platinum spark plug.
So why not just make a smaller diameter electrode spark plug out of platinum? It just wouldn't last. The small-diameter center electrode reaches much higher temperatures. Iridium's melting point is 700 degrees C higher than platinum, and laboratory tests have shown that with the same-size electrode iridium, plugs were four to five times as resistant to wear as platinum. Much of Denso's R&D went into finding the perfect iridium alloy (90% iridium, 10% rhodium) that would provide 200,000 miles of service, and working out the manufacturing process to "draw" the electrode into the extremely small .4mm-diameter wire.
The TestKenny was contacted by a Denso representative to test a set of Denso Iridium Power high-performance spark plugs under extreme, real-world conditions. So he installed the plugs and ran the turbo boost all the way up to the 40 psi limit. The dyno numbers tell the story: 1,850 repeatable horsepower, test after test. Kenny admits he's still shy 100-hp from the goal of 1,950-hp, but a camshaft change is in the works to make up the deficit. So what does this mean to the average performance enthusiast? If you are running any engine with high cylinder pressures generated by high-compression pistons, nitrous oxide, superchargers or turbochargers, you may be having intermittent misfiring and not realize it. Of if you have less than the latest, greatest ignition system, you can essentially gain another 5,000 volts of ignition performance by just changing your spark plugs to Denso Iridium Power!
ResourceDenso,
http://www.denso.co.jp/index-e.html[/QUOTE]
Slightly off topic of Japanese engines, but it gives more information on the iridium vs platinum.
Then this Nissan/Infiniti board (It's got nothing on NICO) has a thread about the two types of plugs. http://www.nissan-infiniti-for....html
Then I found an NGK sparkplug FAQ here:
http://faq.f650.com/FAQs/SparkPlugFAQ.htm
Though they focus on bikes, I felt the common thread was the difference in platinum vs. iridium.
I had 8 new platinum plugs put in about 900 miles ago. I haven't measured fuel consumption (I really don't care.) so I can't speak on that. I've seen some board members say that they've replaced their plugs and have not noticed any change. After swapping mine out, I felt an immense change in throttle response and acceleration. An associate of mine with a 94 Q also changed his plugs recently and has remarked that there is a difference.