FIREWALL REMOVAL AND INSTALLATION!
Okay after several months of research, blood, sweat, and tears. I finally managed to get the firewall removed. First things first if you plan on tackling this project please do your research first and don’t have a mind set like me thinking it was going to be a weekend deal.
Tools I used to remove the firewall:
-2x Hammers one small one large (you only really need the large one)
-Reciprocating saw (I used this to make it easier for me to remove both firewalls using different methods)
-Drill
-2x Spot weld drill bits as you can see in the pic, (I used one that looks like a normal drill bit, which cuts threw the spot weld, and one that is an odd looking drill bit that cuts around the spot weld. I used both a combination and in the end the odd looking drill bit seemed to be most effective.)
-Wood and Chisel set (used to separate the firewall once the spot welds are removed)
-Air Hammer (Optional but I “STRONGLY” recommend getting it because there will be spot welds that you drilled out but not all the way)
-Drop light
-Set of steel braided sanding wheels (used to locate the spot welds)
-And lastly 6x 30 packs of budlight (Optional)
REMOVING THE FIREWALL ON THE "CLIP"
hokay so once you have taken off the side plates you will discover a few more spot welds, I was confused for quite a while on where these spot welds are so I took pictures so that other people can use me as a reference.
![Image](http://inlinethumb30.webshots.com/47965/2129554930106722188S600x600Q85.jpg)
Take note: of the spot welds on the side and bottom (for the side spot welds it was kind of a PITA to get too with a bit so do the best you can in removing it with a spot weld bit and loosen it up with an air hammer but be careful using the air hammer it will tear s*** up)
![Image](http://inlinethumb03.webshots.com/45442/2350196780106722188S600x600Q85.jpg)
inside shot of the bottom spot welds
![Image](http://inlinethumb12.webshots.com/45131/2061637100106722188S600x600Q85.jpg)
You will discover more spot welds on top drill them out and air hammer it loose
![Image](http://inlinethumb24.webshots.com/15639/2870985440106722188S600x600Q85.jpg)
As you can see in this picture I had to take off the bracket on top, but in the bottom corner wedge. I needed to remove some spot welds that were hard to get...
![Image](http://inlinethumb30.webshots.com/46045/2403736860106722188S600x600Q85.jpg)
Heres a close up of what i'm talking about, I managed to remove the spot welds but it was still strongly secure. So i left it at that and proceeded to other areas.
![Image](http://inlinethumb42.webshots.com/44905/2014137920106722188S600x600Q85.jpg)
Me and my buddie Wesly Maurer flipped over the clip and removed spots welds and chiseled the firewall loose
![Image](http://inlinethumb60.webshots.com/41723/2812764500106722188S600x600Q85.jpg)
While in the mean time my friend Shelby was helping out removing the fabric on my door panels. (I think she might of broken a nail) God I love friends lol
![Image](http://inlinethumb28.webshots.com/45659/2620975460106722188S600x600Q85.jpg)
Wesly managed to push the two sides down to see what was needed for this firewall to come out
![Image](http://inlinethumb44.webshots.com/40171/2803683270106722188S600x600Q85.jpg)
After some thinking I decided to cut the green circled area with a reciprocating saw and than remove the bracket when the firewall was out
![Image](http://inlinethumb59.webshots.com/45498/2522776280106722188S600x600Q85.jpg)
Firewall removed
![Image](http://inlinethumb49.webshots.com/43824/2308459070106722188S600x600Q85.jpg)
Heres some reference pics in where all the spot welds are located. "Note" in the last picture you can see that we bent the hell out of the clip so that the fire wall would just slide out easier. Keep this in mind when removing a firewall from the "clip" do whatever you want to the clip to make it easier to get the firewall out, but try not to ruin your firewall in the process.
REMOVING THE FIREWALL ON THE "SHELL"
![Image](http://inlinethumb48.webshots.com/43951/2841007580106722188S600x600Q85.jpg)
Where as the firewall on the "shell" do whatever you want to the firewall to make it easier to take out, but try not to damage your shell in the process. Like in this pick my buddie Ryan Berry (whats_next) is cutting the firewall down the middle to make it easier to take out
![Image](http://inlinethumb13.webshots.com/44300/2374511370106722188S600x600Q85.jpg)
As you can see me Ryan Berry and Mitch Miller are just taking the firewall out chunks at a time
![Image](http://inlinethumb25.webshots.com/44696/2157711060106722188S600x600Q85.jpg)
Now when removing the firewall on the "shell" you need to remove this bracket where as in the "clip" we just cut that s*** off
![Image](http://inlinethumb13.webshots.com/23692/2850582530106722188S600x600Q85.jpg)
Like so...
![Image](http://inlinethumb08.webshots.com/47623/2801315920106722188S600x600Q85.jpg)
Pretty much the process is the same for removing it on the "clip" drill inside the car and chisel underneath the car.
and with enough tugging and pulling it will eventually be out.
![Image](http://inlinethumb61.webshots.com/17212/2391875580106722188S600x600Q85.jpg)
Oh yea and don't forget to give a friendly goodbye to your old firewall.
TEST FITTING FIREWALL
![Image](http://inlinethumb56.webshots.com/43831/2347115790106722188S600x600Q85.jpg)
Louis Mcconell (I think it fits)
![Image](http://inlinethumb39.webshots.com/1766/2394756400106722188S600x600Q85.jpg)
I was at work when most of the test fitting happened but as you can see from the pictures things seemed to line up quite well with some clamping, man handling, tack welding, and hammering. From Louis and Ryan
![Image](http://inlinethumb31.webshots.com/44510/2955509840106722188S600x600Q85.jpg)
Looks like a captain morgan ad I once saw haha
WElDING THE FIREWALL
![Image](http://inlinethumb20.webshots.com/5843/2817471570106722188S600x600Q85.jpg)
Well this is the bad sucker that welded my firewall in place im not so sure on what brand or type of welder this is but if you really want to know I can ask.
![Image](http://inlinethumb39.webshots.com/46182/2921036900106722188S600x600Q85.jpg)
Double check and make sure things are fitted into place haha and start WELDING!
![Image](http://inlinethumb03.webshots.com/46466/2517359350106722188S600x600Q85.jpg)
Ryan Berry Everyone! The welds turned out great everything went according to plan.
Ryan even managed to swap out the vin number which I was most greatful for just needs a little bondo, sanding, and paint and it wont even be noticable. I really got to say thanks to all the people that helped me Dillon, Wesly, Ryan, John, Mitch, Louis, and K00laid from nico forums. I really couldn't of done it without your help and support.
If I had to do this all over again I would of just cut the firewall and had someone weld it. Drilling out the spot welds is such a PITA and really not worth the time. But I'm glad it's in and over worth now I can really start focusing this build on other areas either than the firewall thank GOD! (sigh of relief)