Well I kinda forgot to actually come back with that update. Oops.
I always had a suspicion that I had a small exhaust leak around the manifold but I was never sure. The, about 2 weeks ago, my car started sounding worse and worse. I had just put my boost back up to 10psi, and it had no issue getting there or holding it(looking back it was actually pretty laggy). It got to the point where it sounded like an older Ford Ranger put-putting around town. I had already ordered the gasket kit, although at the time I ordered it, it was a "just because" purchase. Unfortunately for you guys I didn't take any pictures, and I have no idea why. But you aren't missing much. I expected it to be the manifold to head gasket, but as you can see it turned out to be the turbo to manifold gasket. When I pulled the manifold out I could actually wiggle the turbo, and after undoing the locks I could loosen the turbo studs by hand. Scary.
What I ordered was the full genuine Nissan gasket set for the turbo, an FRSport wastegate actuator retaining clip, and a 7-layer Nismo exhaust mani gasket. Got it all installed with no issues, and I'm amazed by the difference in the low end after doing this. Also, my turbo used to make a pulsing sound, which I feared to be excessive shaft play, but once the turbo was out I found that it had zero play. This turbo is much healthier than my old t28 for sure. Enjoy this single boring picture of a box.
In other S14 news, I did get my alignment done a little while back. The verdict: -4.5* in the front and -4* in the rear. The manager had a pretty condescending attitude the whole time I was there, which let me know just how stupid he thinks being low is. Oh well, can't win them all. I did manage to pull a little more than 1* back out today when I put my 3mm hub centric spacers in, and I also gained most of my turning radius back.
Shortly after the alignment I had a buddy of mine shoot some really nice pics. Enjoy
Now the negative updates for the s14:
In the last week my car has started breaking up when cruising. It's usually around 2k, and if I blip the throttle it goes away until I cruise at a steady speed again. Until today, it only did it at random times. Today it did it the entire 40 mile commute home. I put fresh plugs in as the old ones were slightly fouled, I'll see tomorrow if that fixes the issue. On top of that, I was driving home a few days ago and had the pleasure of watching this happen in front of my eyes:
I really need to finish that dash harness and put the new dash in. A sun shade will be purchased as well.
Now we move on to the good stuff. Even though I've been working nonstop, I've made some good progress on the coupe. The last time we saw the motor, it looked like this:
As of tonight, it looks like this:
And this is the clutch/flywheel setup I ended up going with:
Before anyone says it, yes I do know about the quality of XTD clutches. I read up on anything and everything I purchase. There are very mixed reviews on the company, some even saying they use Exedy parts. What it boiled down to was I was on the verge of buying a Sachs OE replacement clutch & flywheel from work. I question their quality as much as I question XTD. For ~$75 more I got an 11lb flywheel and a clutch that it made to be kicked if I so choose. If this purchase bites me in the a**, I have another vehicle to drive while I'm fixing it.
I've also managed to pick up quite a few important pieces including manual brake and clutch pedals, ka bellhousing, sr transmission, oil pan that's already tapped for a turbo return, almost a complete kit of ES bushing for the s13, DOHC throttle cable, Greddy Intercooler core for the s14, and a lot of other odds and ends.
Well that's all I have for now. I apologize for the lengthy read and lack of pictures.