EPIC MASSIVE UPDATE!!! MOTOR IS IN CAR AS OF 6-4-2011!!
Wow...just, wow. All I can say is for about the past 3 weeks I've put
countless hours into this car. I seriously felt like all I would do is go to work for 8 hours, come home, eat, then work on the 240 or SR in some way shape or form for 6 hours after, then do it all over again the next day...and the next

. Oh yeah, and as far as my social life...LOLZ!!! Well all the work has paid off so far, and I'm the closest I've ever been to getting my car ready roll again. The summer is here, the big local meets have started, and my car is
still in pieces and I'm dying to get her back together. I guess I stressed myself these past couple weeks to make the final push to get the motor back together and actually IN the car as a motivator to finish the final leg of the build.
Alright, so first let me get you up to speed on some of the other things I've been working on besides the SR itself. This brings us to the part I like to call
SIDE JOBS:
1. solid aluminum steering shaft bushing install
shaft removed from car
trying to keep the plastic bushings in order on new piece
I didnt realize I needed to press the brass collars into the new bushing, so I took the shaft home to finish the job
*My thoughts on the install of the shaft bushing is that it was pretty simple and straight forward. Now of course I had the motor out of my car and was able to get into the bay and easily access the shaft, so without that I can see this job being a total PITA. I also had to loosen/lower the front subframe a little bit to remove the shaft (along with coupler) from the rack&pinion assembly. Other than that it was out with the old, in with the new, then bolt her back in. I'm very curious as to how much of a difference it will make. I can tell you I can already feel a difference in the "firmness" of the steering assembly just from turning the wheel back and forth in the car as it sits now, so we'll see!!
2. Remove fitting from old leaky Z32 BMC to reuse in new, and avoid having to use two adapters to make brake lines work. I used a dremel, obviously destroyed the old BMC in the process...but it leaked brake fluid all over my firewall and inside my frame rail unsuspectingly, so it deserved it!
destroyed...NO SACRIFICE, NO VICTORY!!!
and the lil nugget of a reward! should press in the new MC nicely and make for a factory looking install
3. Transmission. Totally degreased/painted. Installed new rear seal, shifter gasket, fork dust boot, and shifter collar. Bought a SPL clutch fork pivot ball to replace the weak factory one. Also bought an ACT clutch kit which came with a new throwout bearing, so that was replaced too.
SPL vs OEM pivot ball
cleaned/degreased sensors, fork/hardware, and vent hose
Nissan recommends molybdenum disulphide grease for clutch components. My ACT kit came with this stuff called Ceramlub, a 100% percent ceramic lube that is good to like 2800 degrees farenheit. Well problem is, the little pack that came with the kit wasn't nearly enough to pack the carrier for the T/O bearing, along with the other pieces you have to grease for the clutch. SO after a little research, I found something with the same properties as the Ceramlub made by Permatex. It's a synthetic based brake caliper lube with ceramic in it. It is also good for 2800 degrees farenheit, waterproof, and is good for metal to metal sliding and contact point. You can also pick it up at the counter of your favorite parts store such as Advanced.
here is said stuff. it's purple, woooo!
packed carrier w/ grease per FSM (pounded out and pressed the new T/O bearing at my company's shop, so no pics of that)
put red threadlocker on the new pivot ball, greased other components per FSM, and here it is all together
new dust boot/cover
and here's the transmission is all dolled up
4. Wiring. Now I didn't take pics of all the work I did cleaning up, re-looming, and re-wrapping the mess of wiring in the bay, but I guarantee you it is 100% cleaner looking than it was before. Not perfect and tucked like I would want it to be, but I doubt I'm ever going to take my car to that level at this point. I did use about 5 rolls of Scotch Super 33 electrical tape, just a fun fact! haha here's a pic of some of the crap I took out
5. Engine bay clean, prep and paint. By far the most daunting of these tasks, and I had a few long nights at the storage unit to get things up to par. Let me just say I am SO happy with the results I got, I mean keep in mind I'm doing paint work with spray bomb, in a storage unit, out in the elements, with no electricity or lights for that matter. On to the good stuff.
after degrease and light sanding, ha you can see where I was testing primer on the passenger wheel well, and different shades of black on the driver's side
taped off and ready
primer on finally around midnight on 5-29-11
the next day, also sprayed some undercoating on the front frame rail areas
finally color, wooo!! ended up going with Duplicolor Engine Enamel "Low Gloss Black"
finished bay, with renewed wiring (out of the way for motor install)
Ok, so now you guys should be up to date with everything besides the motor. Let's start part 2 of the post sha'll we??
I left off my last post worried about the timing chain slop. This is no longer an issue. I hand cranked the engine multiple times to see if everything would line up to TDC (and it did) but in doing so just rotating it allowed the tensioner to pick up some tension on the chain. That, plus oil pressure on start up should keep things nice and tight! Ok so let me bring you up to speed on the SRARRRRGH!!!
NISMO thermostat
comparison of parts store SR equivalent and the NISMO
installed
back of motor looking dirtyyyy
degreased
FUN FACT! HOW TO REMOVE YOU PILOT BUSHING THE CLEAN AND EASY WAY!!!
1. Take newspaper, and soak it in water...or let your puppy dog pee on it!
2. Shred paper into pieces and then wad it up and stuff it inside the hole and behind the pilot bushing
3. Find a deepwell socket the fits closely inside the diameter of your bushing and invert an exstension into it
4. Hammer the socket, and in turn keep adding paper to the hole, using hydraulic force to remove your bushing!
old vs. new ACT
new rear main seal along with new pilot bushing pressed in
s14 strainer installed
windage tray/baffle installed
brand new OEM oil pan from Nissan of Chessapeake!
s15 multilayer exhaust manifold gasket (came with Tomei manifold)
Tomei manifold bolted on, just threw the turbo/lines on because I HAD to see what it looked like lolz
coolant line AN fitting hits the wastegate actuator rod, will need to be shaved down
oh look! an order from Summit Racing oh my!! fittings to make turbo lines work, DEI Reflect-A-Gold for BMC heat shield, DEI Titanium heat wrap for manifold, and SS lock ties for wrap
final mock up of turbo and lines
DEI Titanium wrap on, has a carbon fiber look to it, saweet!! you also don't have to soak the wrap in water, but it was still a PTIA to put on haha
finally got things bolted down
at some point I put the NISMO engine mounts on, intake manifold (which I have to take off again to get all the coolant lines on) new dipstick guide, and Tomei elbow (wrapped of course) and plumbed up the drain for the T28R
sex.
side shot
drain
turbo closeup
peep the homemade engine lifting point, courtesy of my popskis!
gotta get that power to the ground somehow! ACT Street/Strip clutch kit and Streetlight Flywheel
6lbs lighter than stock
full face clutch disc (you can see that Ceramlub stuff I was talking about)
pressure plate, 362ft lbs of clamping force
flywheel bolted up
disc and pressure plate in all their glory
gettin it onnn
pressure plate torqued down
transmission on, everything rigged up and ready for its big voyage!
up she goes
ready for transport
I was so stoked just to see this image infront of me haha
halfway to victory
GREAT SUCCESS!!!
SR officially back in its home on 6-4-2011
sets a little higher with the NISMO mounts
YEEESSS! SO glad it's finally back in guys. Such a huge weight lifted off my shoulders now!! I just place one of my final last round of orders of parts last night (loottts of cool stuff coming in soon) and my goal now is to spend the next couple weeks getting everything back together, and then get the 240 towed to my house the weekend of the 4th of July to start her up!! I am definitely going to keep this thing updated more regularly now, tired of doing these huge updates, HA!
RustspecS13 wrote:I wouldn't be to worried about it, that's a long timing chain and its main tension comes from oil pressure. Then again, I'm no SR expert (nor fan :P) so take it for what its worth....
Edit- I hope you have bought or are going to buy nistune soon! That motor was begging for it the one time I drove it, and its surely begging for it now! Hello reliable 300Whp!
~Alex
Nistune, SCHMISTUNE!!! FACTORY ECU IS FOR WINNERS!! haha ok jk, but I hear you man it's gonna come in due time!!
tEknoS13 wrote:You should be fine dude. I just did mine a few weeks ago and had the same dilemma. Make sure the little hook from the tensioner has been released and the rest is up to the oil pressure to handle...
SR looking fresh man. So how did you like installing that steering bushing?
BTW: I forgot to take those pics of connectors a had asked you about..
ok good to know man, everything actually worked out good so it seems...and as far as the bushing as I'm sure you're gonna read, I didn't think it was bad at all! It was a PITA to press those brass bushing into the new aluminum piece, but other than that it went well. I'm really hoping it tightens up that steering though, that rubber bushing had ridiculous amount of slop! And no biggy on the pics, I figured you did haha