MASSIVE UPDATE: MOTOR IS OUT AND TORN DOWN!!!
All right kids, so I've been busy these past two weekends so let me get you up to speed. As you can tell by the above text, I pulled the SR and it is now stripped down to the block. As previously stated in my last post I needed to get an engine hoist. Many good friends offered to lend me theirs including my dude Alex (rustpecs13) but I figured I would probly need the crane at a moments notice and would like to have one to lend out to buddies who needed to borrow one and just to have around. I had my sights set on the 1ton Harbor Freight shop crane, which I had a $99 coupon for from a issue of SuperStreet. There's a HF literally 5 minutes down the road from me, but I made a special trip to the one about 30min away since they had the 1ton crane in stock. I picked it up, took it home and assembled it (surprised by the quality and welds, very nice piece) everything went fine until I took it to my unit to store. While I was there I just wanted to make sure it would reach fine, and WHADDYA KNOW!?!
FAIL.
yeaaah, just a wee bit too short! haha so fully extended at 1/4 ton capacity, the chain only went like 2" past the front of the valvecover...definitely not gonna work. Made a phone call to the HF store down the street from me, nicely explained my situation and asked to return my fully assembled 1ton in exchange for a 2ton (like 13" longer boom) and pay the difference, and they surprisingly said no problem! Props to the customer service at HF, they seem to care atleast and were cool about the whole thing, even let me use a 20% off coupon on the sale price of the 2ton! Needless to say, got the 2ton and assembled it a few days later and she worked fine, definitely a beast compared to the 1ton and yet again great quality for china made! My dad (who is a die hard domestic, buy American made stuff kinda guy who discourages imports for the most part) willingly volunteered to help me with pulling the motor a few months ago when I told him about my plans, so that Saturday we had a lil bonding time out at the storage unit and finally pulled the SR outta its home...I gotta say I had a great time working on the 240 with my pops, it was pretty cool to get him involved in my project, and things went so smooth too! Here are the pics from that weekend:
4/12/2011...D-Day
upon arrival
gettin rigged up
halfway home
DO WORK! donezo.
sooo then it was time to remove the transmission & clutch/flywheel assembly from the motor:
transmission. yes I know, I'm a tard and didn't think to take the shifter out before pulling the motor, but everything still came out fine!
inside bellhousing
B&M short shifter FTW!
ACT clutch...I think?
but then they used an Exedy clutch disc, hmm. who knows
OE flywheel
annnnd here's my empty a** engine bay!
def lookin to spruce things up a bit before droppin the motor back in!
aww, last shot of my poor heartless 240!
then we loaded the SR up and transported it a couple miles away to my dad's place:
up, up, and away!
and FINALLY on the stand in its new home! for a few months atleast haha
So I pretty much dedicated this whole past weekend to tearing into and stripping down my motor. Like I said earlier I got it all down to the block which is as far as I need to take it too. Everything went great, and once again I didn't hit any major snags, but I believe it was all only due to the fact of the mass amounts of researching I've done here on NICO the past few months, not to mention some great writeups by positron and mrzballa! On to the good stuff.
water pump ouuut
cool
not in bad shape at all
turbo/hardlines off
ID tag, ran the numbers and turns out this is a t28 off a Pulsar GTi-R SR20...I thought it was the stock t25 the whole time
intake manifold off
exhaust manifold gonezo
removed lower oil pan
looking good, nothing crazy in the strainer (thought I was gonna find RTV and shrapnel)
my handy dandy cardboard organizer to keep the bolts for the windage tray in order haha
upskirt shot. PERV!
progress after Saturday
On Sunday I got the timing in check and set cylinder #1 to TDC, then pulled off the crank pulley
a lil overkill but it's all I have ha
timing... the silver/gold on my timing links was worn off, but I counted the links and still got it
off
pulled out the timing chain tensioner
cam caps/oilers/RAS removed
CAS & other head parts
cams/rockers/shims & guides removed
organization is key folks!
styrofoam has no boundries lol pretty cunning idea I must say
and finally off comes the head. LOOSENING HEAD BOLTS SUCKS BTW!
hot mess
old oil pump
old timing chain and parts
niiice
a little carbon buildup (not bad for as rich as it used to run before I fixed some issues)
side shot
stamping
and here's how I left things after this weekend
THE END!!!!
Needless to say I'm veeery happy with the progress I made this past weekend. This coming weekend I plan to work on cleaning/degreasing the block itself, and probably going through and tapping all the threads to clean those up. I also have quite a few parts that I'm keeping for reassembly that need cleaned up/painted.
Today after worked I stopped by Performance Theory, the shop who I am taking my head to to get decked, multiangle valvejob, cleaned up, and probably just going to have them install the BC valvesprings for me. I talked with the owner Nate just to touch base with him since the first time I came by the shop a few months ago, and I'm planning on bringing the head to them this Friday, pretty stoked!!
tEknoS13 wrote:No problem man. Your stuff is great.
I just finished my sr swap and Im not getting any power to the fuel pump. I gotta check it out but its too damn cold to mess around with that stuff now. Also, I'm a greedy bastard and am in the process of an upgrading the SR. I'm doing this before actually firing up the engine :-/
Upgrade consists of GT2871 turbo, 740cc injectors, z32 maf, 256 cams, rom tune, etc. Looking to buy these items, so give me a heads up if you come across any of this stuff!!!
Will do sir! haha ohhh I see, wow well that's pretty much the same setup/route I wanna go with in a year or two once I enjoy my car for a bit...I'm getting tired of spending money on it lol
RustspecS13 wrote:Let me know when you want to pull the motor. Looks like it can be out in about 10 minuets at this point. Oh and I'm not working right now so...I'm kinda bored.
I'll send you my number on facebook if I haven't already.
~Alex
haha wow man I didn't even see your post until tonight when I updated this thing! as you can tell she's already out, it took a couple hours for everything, but like I said it was cool me and my pops were hangin out anyway. and WOW that reminds me dude I need to get on my facebook, I will look for your message when I get on next time, shoot me your # if you haven't yet! I hope you still have access to an alignment rack, cause I'm gonna need your expertise when I get some new rubber this summer! Right now I'm thinkin 215/40's up front and 225/45's in the rear, need your input.