Must read:http://www.stewartcomponents.c...s.asphttp://www.stewartcomponents.c...port/
http://www.usradiator.com/diagnostic.htm
"We've learned, for example, that core design has more bearing on temperature drop than material (copper- brass verses aluminum). We've also learned that 2 rows of 1-1/4" aluminum tubes had only a 3-degree advantage over 4-rows of 1/2" brass tubes at 65 m.p.h and a 2-degree disadvantage at idle. Given the added core thickness of the aluminum radiator we had expected a greater temperature drop...but, it wasn't there."
http://www.usradiator.com/testing.htm
"Aluminum radiators, especially with plastic tanks, tend toprecipitate aluminum phosphates and silicates out on the inner surface of the tubes if common commercial coolants(like Prestone green) are used in combination with hardwater.
The precipitates come from the hotter heat rejectingsurfaces like aluminum cylinder heads and are moresoluble at higher temperatures. They tend to form inside the radiator especially as the corrosion protection package in the coolant weakens. The thermalefficiency of the radiator is reduced significantly as the process progresses.
Many European auto manufacturers specify phosphate,nitrate, and amine free coolants for that, and, a fewother reasons."
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http://www.eng-tips.com/gviewt...61247
"Black paint will cause additional problems:
1. Acts as a small additional resistance to conductive heat-transfer ie. lowers heat-transfer performance;
2. Paint can clog the micro-louvers in the multi-louver fins, & will limit the designer's ability to create high-performance louvers... ie. lowers heat-transfer performance.
3. Paint never completely coats the centre sections of the core, leading to areas of higher corrosion potential for copper-brass radiators. (In fact unpainted copper-brass radiators last 30% longer than painted copper-brass units... interesting...)"