Post by
Kolk1 »
https://forums.nicoclub.com/kolk1-u53942.html
Mon Oct 27, 2008 7:12 am
I asked my buddy about this topic. For reference, when he talks about his car, he has a highly modded C6 Z06, and hes an engineer for Diamond Chrysler. This is what he had to say when I asked him.........
55mph for peak fuel economy is a myth.
Now... that said... it's definitely the general area for peak fuel economy in a vehicle.
Drag vs. engine power vs. fuel consumption is what needs to be looked at.
You brought up a Corvette, so I'll talk about mine. My Corvette actually geats peak fuel economy at 75mph. The gearing and power capability of the engine is the reasoning behind this (plus the cam dramatically shifting the power curve). When it was stock, peak fuel economy was around 65mph. I checked this through both the onboard fuel economy reading (which is based on injector pulse width, engine speed, and vehicle speed) and through actually dividing mileage traveled by fuel consumed. The Corvette is a lightweight vehicle with a low coefficient of drag, and the obnoxiously wide gearing allows the engine to operate at a high brake mean effective pressure at a low rpm. This means the engine is running more efficienctly at a lower fuel consumption rate.
Now, compare that with a typical economy car. Most cars are calibrated (both via the software and actual hardware, like the transmission and engine setup) for 58mph peak fuel economy. That's not an exact speed, but it's pretty close, because most vehicles generally share similar traits when comparing the powertrain's capability of delivering power versus the vehicle's drag (both from the wing, tires, and any outside factor).
If you have a given vehicle with a given powertrain, you can find the speed at which it would be most efficient. To do this, you'd need an engine dyno with capability to measure fuel flow. The idea is to find the minimum brake specific fuel consumption, or BSFC. BSFC is simply the fuel flow rate divided by the power output. This is typically most efficient at WOT and peak torque. Basically, starting at idle and locking in the rpm, you'd sweep the load range, measure power at every load (let's say every 5 MPa of manifold pressure), and then increase rpm by 200. Repeat this until redline so that you end up with a chart that has an axis for rpm, an axis for manifold pressure, and cells filled with BSFC.
So now, let's say you've got an engine that makes peak torque at 4000rpm. Chances are, the best BSFC is at 4000rpm wide open throttle (engines are most efficient when not throttled). So, at probably 100 MPa and 4000rpm, this engine is at it's highest efficiency. Let's say this is some little 2.0L 4-banger. For argument's sake, we'll say that it's making 100hp (TO THE TIRES) at full throttle at 4000rpm. The vehicle that this engine is in takes only 80hp to overcome drag at 55mph. At 65mph, the vehicle requires 100hp to overcome drag. Overcoming drag means the vehicle's energy production is enough to maintain vehicle speed at a given speed (effectively cancelling drag). Since 65mph requires 100hp to maintain, and the engine can put 100hp down to the tires at 4000rpm at full throttle, you'd want a transmission that makes the CRUISING gear run the engine at 4000rpm with the vehicle at 65mph.
Now let's use my LS7 for example. Mine makes peak torque at about 5000rpm, so it's safe to assume the best BSFC is at that rpm. However, my engine makes about 500whp at that rpm. Let's say my vehicle needs only 75hp to maintain 55mph. Theoretically, the engine operating at the best BSFC would net a vehicle speed in the 140s. This is a gross over-simplification, though, so these numbers are for example only. Theoretically, if my engine is operating most efficient at 5000rpm and makes 500rwhp, and it takes 500rwhp to maintain speed at 145, then it'd be best if I could get a gear that did that. These numbers aren't true though, because 4th gear would match that fairly close for me, and at WOT in 4th, the car accelerates past this mark. If you're at WOT, peak torque/efficiency, and a "cruising" speed, then you're topped out.
I'm sure you've all figured out the major problems with this, though. First off, some vehicles would be traveling at obnoxious speeds for peak efficiency. Second, this doens't even begin to incorporate emissions, which would be huge. Third, if you're basically at WOT in your driving gear, you'd have no passing power. This leads to the last point... if you have to take the engine to redline just to accelerate to cruising speed, and then run this thing at a high rpm on full load for a long period, that's going to cause some serious durability problems.
Ultimately, vehicle manufacturers balance out engine economy with emissions, longevity of parts, and drivability. They want you to still have some passing power, they don't want to pay for repairs, and they have to meet emissions restrictions. Ultimately, though... don't think that just because your engine is turning a low rpm that you're getting better fuel economy. Efficiency does not linearly scale with engine load or engine rpm. Because of how manufactuers set up vehicles, most of them are going to do their best around 60mph. There will ALWAYS be exceptions, though. It is not concretely set at 55mph for every vehicle, that's a fact.