Post by
SpecDRacing »
https://forums.nicoclub.com/specdracing-u28175.html
Sat Nov 22, 2008 1:03 pm
So more on the piston to head issue.
The only noise coming from my engine comes durring cold idle, and only from #3 cylander. I do think this is piston tap, that is a very real possibility. Im anxious to put the bore scope in and see what I can. Untill then though, I am really not that worried about it. Anyone who is building this though should clearance the pistons.
I may have gotten lucky here, but if I did, here's the reasons for it.
My reasons:
One, clearancing the pistons will give you the gap you need without sacrificing any of the compression gains for using these pistons. Installing a thicker headgasket, even 0.015 thicker will drop compression a tiny bit.
Two, Dont follow the "loose engine" theory of building performance engines if your cylander pressures aren't requiring it. This engine will not produce those pressures. This is only neccesary if you plan to boost/nitrous the engine and are using forged pistons that are specific for high output. Most manufacturer pistons that are forged are not as prone to expansion and contraction as race pistons. Todays engines (especially imports) have very tight tolerances compared to older engines and domestics. There is a reason for this, efficiency. When I built my engine, I made sure that if I was using a #2 piston, that my bore had the correct clearance for that piston. When building any engine with extremely high cylander pressures (not this one) you do need to account for heat expansion. One thing to remember though, when building an engine that is open deck is that the sleeve will eventually increase in diameter as well as the piston. Not as much, but it will, so using the "loose" ideals are a bit extreme....and again, I'm speaking of a street engine, not a 600HP+ monster.
Three, Piston selection is crucial. I have gotten emails from many people who have ordered pistons from Nissan without having taken the engine apart. This is wrong and will result in damage. There are 5 sizes available 0,1,2,3 and 4. If your engine has a 2 in Cyl #1, a 3 in Cyl #2 and a 1 in Cyl#3, you need to use that size again, unless you have it honed to the extent that enough metal was removed to do up a size (which is alot). Normaly with VQ's, just a good round with the dingleberries will take the glaze off and be ready to roll again. I have not had to have a sleeve bored over yet for any reason. Bearing selection is also cruicial. While the bottom of #1 may take a brown for the cap and a green for the rod. Dont forget that.
What Trav4011 found out is great! The area where its clean on the piston does look as if it has made contact, but not enough to damage the casting. I'd be interested to see what the head looks like. The HR pistons have a shorter skirt since they were designed for an engine with a longer bore (120mm). This reduces the pin ratio therefore reducing the rotating force that rocks the piston in the bore. Down side is, these pistons are being used in a block that is only 100mm, adding several degrees to the wrist pin movement. Add that to the small amount of piston that exits the block and into the head gasket area and you get the ability of the piston to rock. Every piston arrives at TDC slightly angled, no matter what engine. That was what I was worried about when I first started this engine. I was sure it would pop since I had so little clearance. I built my engine as close to minum clearance as I could to reduce the chance of this.....apparently its only a short time thing. But then again, High comrpession engines aren't meant to last long.
When the Sentra is finished and I can finaly pull this engine apart, I will post pics for everyone, including the final pics of the pistons being milled.
Everyone, this is really good input, what Trav4011 took the time to do is more than most people and he has potentially saved you all a bunch of money! Thumbs up man! Keep us posted with any progress you have on your builds.