Post by
attofarad »
https://forums.nicoclub.com/attofarad-u73688.html
Sun Apr 10, 2016 12:00 am
I would try to solder 3 wires to the short ones on the connector. Then, put 3 pieces of thin heatshrink over those wires, and shrink it. Then stack up a 2 or 3 larger pieces over the 3 wires together (don't shrink yet), then slip on 3 small pieces of heatshrink on the free ends. Solder the other end to the harness, heatshrink the small pieces on the individual wires, then heatshrink the larger pieces over the 3 wires together. Get some plastic spiral wrap to further protect the wires, but be sure the wire is still bendable enough to plug in the connector.
Use electrical solder, preferably 60% tin / 40% lead -- that melts at a lower temperature than lead-free solder (or than tin-lead solder with less tin in it), so maybe less likely to melt the connector. Before soldering to the connector, I would experiment with soldering to the other end of wire, to make sure that the heat doesn't melt the insulation on the 3 wires or make some other problem.
Maybe, maybe not.
Another idea would be to get the connector with a couple of feet of wire attached from a junkyard. They would have to be okay with you cutting the harness.
Gary