Post by
texasoil »
https://forums.nicoclub.com/texasoil-u1000.html
Mon Sep 19, 2005 11:43 am
If the rear (or front) is 'jumping' either up or down that indicates height control instability, which is caused by a similar set of circumstances as the 'squealing/groaning',but at a drastically different frequency. the pressure control valve shuttle proper has a natural resonant frequency that ranges from around 5 cps to 2000cps (changes with system pressure). The high pressure fluid spillback will stabilize the control valve oscillation, but probably not the height control instability. The 'height control' function has a resonant frequency that will appear at around 0.5 cps.--but only if the control shuttles in the valves are worn or the fluid viscosity is too low. Either condition allows high presure fluid to 'leak' into the struts raising the car and the computer has to increase the solenoid power to force the control valve shuttle farther back against the high pressure. When the solenoid can no longer provide enough balancing force, the height control system 'saturates' in process control terms and you lose height stability.
On each pressure control valve (one for each wheel--2 in right front valve, 2 in right rear valve) there is a 'balance spring' adjustment set at the factory to precisely balance the shuttle valve so maximum computer control range is available via the solenoid. You now have insufficient spring pressure to properly balance the shuttle and the solenoid canot control the height (pressure in the struts)
The'adjustment' is on the opposite end of each control valve from the 'brake-bleeder'. At your own risk, you might try loosening the lock nuts and screwing IN 1/4 turn max (at a time) on the offending control valve (if you can isolate to one valve or both if you cannot.) Then test drive it to see if it improves. Before doing that though, do check the electrical connections to the solenoids to ensure a poor connection is not causing the 'loss of control' situation.
Be careful and patient and keep note of what you did. MARK the adjustment bolts so you can return them to the original position if necessary.. Without a very expensive(+/-$50K hydraulic test bench to work with, you can easily get the valves all screwed up and then you have no choice but to replace it.
A more 'elegant' solution is to monitor the voltage to each solenoid (output from the active computer as it tries to control the height) and adjust the springs to put the solenoids in the middle of its operating voltage range. That's the way the factory does it with the hydraulic test bench. The'worst case' for height control is with minimum weight in the car.