Philipio wrote:Did you use the writeup from the forum? Any problems you ran into? Thinking about doing that also for a while.
I sorta used it. More or less I said "ok, this is what people said is the worse case scenario."
Once I had the older alternator out, and compared it to the new one, I said to myself, "ok, drill here and here, possibly grind here, maybe move the bracket around, and I will likely need a bigger belt."
The only surprises were how close the tensioner/tug-nut bolt got to the belt, and how close the tensioner itself was to the belt, and the weird angle that the bracket put the Villager alternator at when I didn't space the bracket.
I spaced the bracket away from the block with some washers, being careful not to go to crazy on the bracket bolts (didn't want to risk stripping the threads in the block). I spaced the tug nut on the tensioner with a few bigger nuts and a washer.
My idle is low for other reasons, and at 500rpm the alternator is still putting out a health 14.5 volts.
I wouldn't have done it if:
A) I didn't have the used alternator tested before hand B) I could find a cheap Villager/Quest alternator to drill/grind C) I didn't have an awesome friend to lend me a garage, grinder, drill, and extra pair of hands.
Modified by PHeller at 8:31 PM 2/1/2009