Edub1 wrote:First, I don't poorly engineer anything and if I make it it won't break.
Hahaha, an engineer with a huge ego. I see you killing people with by virtue of prideful neglect in the future, should any proper engineering firm hire you. But for now you list yourself as an "entrepreneur," so I can be fairly sure of two things:
1) You won't be hired by any proper engineering firms and I can stop worrying that some design flaw you overlooked because "you're the ****" will eventually harm someone I care about
and 2) You are not a certifiable source of information on any engineering topic in this discussion
You thought aluminum was a more rigid material than steel, a mistake that any first year engineering student could find, easily. You could barely perform a search in you anti-squat thread, and even then could barely wrap your mind around the concept of it, and instead resorted to childish bickering with another forum member (only to get your panties in a bunch and cry for a moderator, may I point out). You don't exactly make a particularly stunning case for your own competence, I'm sorry to say.
Quote »The aluminum shims get reamed out. I saw a post where a guy installed them and they were reamed in no time. I'm sure the complete bushings are much stronger but they require removal of the entire subframe.[/quote]Please review the design and functionality of the subframe spacers. The fit and finish of the holes is irrelevant, as the holes do not bear any load in that particular application. The function of subframe spacers is to sandwich the existing rubber bushing between the collars, thereby eliminating any slack that has developed over the years and to reintroduce some rigidity to the bushing material. The collars themselves are not actually designed to support load, and are quite thin.
Removal of a subframe and installation of four solid bushings is no more than a lazy sunday's work, working from noon til 9pm.
Quote »What I'm wondering is if anybody knows of any particular function of these bushings other than dampening vibration and road noise. If that is all they do I am fully confident that I can fix the subframe to the chassis in a way that makes it the strongest point on the car. I could make it withstand a bomb if I wanted to.[/quote]Please read above, I already explained the two main functions of subframe bushings. But silly me to think you would read anything anyone else wrote.
Again, you've proven yourself incapable of understanding mildly complex issues. You do NOT want your subframe attachment point to be perfectly rigid on a street car unless you are certain either that you will not crash the car, that you can buy a new chassis when you damage your subframe mounting studs or even your unibody in a serious impact, or that you can afford to repair the aforementioned chassis damage.
Solid subframe mounting transfers more energy from the subframe to the chassis, and in a wheel on curb impact, because rubber has a lower elastic modulus (material spring rate) than aluminum, and is therefore capable of transferring a much lower inertial impulse than aluminum is. Where a bushing would absorb and dissipate some of that impact energy, now a much larger percentage of it is going directly into the four 12 or 14mm diameter studs that hold your subframe to your car, and the unibody area directly around them.
Quote »Now if someone said they have done it or have installed aluminum bushings and it made the car intollerable that would be one thing. Or if someone said the flex is a crucial part of maintaining a proper tire contact patch that would be something else. But it seems that the aluminum bushing is just an over hyped way of making a solid connection between the subframe and the chassis. In what way is this better than a thick piece of square stock welded to each piece and 2, 5/8" grade 8 bolts on each side of each bushing?[/quote]How is subframe flex ever a crucial method of maintaining tire contact patches? The entire goal of a proper suspension, in practice, is to make damn certain that whatever alignment values at different positions of suspension bump, steering angle, and vehicle roll are as close to the engineered values as possible. Bushings, although necessary to control NVH, only introduce slop into the system and allow actual alignment values to differ from engineered alignment values. That is why people who are serious about motorsports use solid bushings, rod ends, and spherical bearings instead of bushing connections. I guarantee you will never see a rubber bushing in the suspension of any respectable race car.
Aluminum bushings are certainly not over-hyped. They are popular because they are cheap, and they work well. This solution is better than your weld'n'bolt kindergarten solution because:
-It is lighter-It is a simple, albeit slightly time consuming installation process-It retains factory geometry and build tolerances, as opposed to your drill, weld, and bolt solution.-It does not place questionable, amateur welds under cornering stresses, and does not expose said amateur welds to repeated strain and intense vibrations over a large frequency range-It does not introduce as much slop into the subframe mating scheme as would drilled bolt holes and square stock.
Quote »I'm concerned with the mechanical dynamics of it. The last thing I'm worried about is my harware failing.[/quote]Alright there ace, I'm sure we'll all be waiting for your "Boo Hoo Hoo I wrecked my 240sx" thread.
Cheers,Neel