Now to start off...i'm sure your all familar with the KA24 and SR20 engines
SR20DET205hp @ 6000rpm203tq @ 4000rpm
KA24E (89-90)140hp @ 5600rpm152tq @ 4400rpm
KA24DE (91+)155 @ 5600rpm160 @ 4400rpm
of course the SR20 has the advantage stock...but take away the turbo at the SR20 puts out 140hp and 133 tq...(the n/a sr20 is a higher compression)
So at first look comparing all the N/A versions of the engines...the KA24DE has the advantage in hp and torurqe
(you'll catch on quick that i'm trying to promote using the KA series engines over the SR20)
Now from browing around a bit over time it seems the general consensus is to a SR20DET swap and a Turbo KA24 setup will cost you about the same in the end
Here's where i get into each engine
Now the SR20DET has the advantage of coming with a turbo and having very strong internals on it...allowing it to be pushed to higher boost levels on the stock engine (new injectors, cams, etc. are needed) very easily. Being a DOHC setup it revs very high and has great top end. Although the smaller displacement has a lack of torque
The KA24E, a nice old truck engine, with it's SOHC 12 valve design produces more low end torque then hp. That is actually an advantage in most cases. But due to the 12 valve design it lacks the efficiency of a DOHC 16 valve engine, making it require higher levels of boost for the same power output. The main problem that plauges KA24's is it's lack of strength since the engine was never made to be turbocharged
The KA24DE, a DOHC 16v version of the old truck engine, still used in nissan trucks of the same year, has increased efficiency due to dual cams and 16 valve. This adds 15 hp over the KA24E but only 8tq. Even though the torque increase in minimal it the ratio of torque to hp is still greater then the SR20, thanks to its larger displacement
Now as for turboing them. The SR20 comes with a turbo so we won't worry about it yet
The first thing if you do decide to turbo a KA series is head over to http://www.realnissan.com and pick up some of there parts to strengthen up the low end of the KA24
Now as for a turbo kit, I believe in building your own, RealNissan does offer them, but you will find it much cheaper and more of a learning experience in the end
I'm going to use some various calulations the produce some estimates on each of these engines
Say your goal is 300hp on one of these 3 engines, sounds reasonable for a real enthusiast. For these first estimates i'm going the stock engine efficiency (for those who don't know...the efficiency is the percent much air that comes through the intake compared to how much com,es out the exhaust, turbos are power by your exhaust so top end work is the best way to increase power on a turbo engine)
First off...
SR20DET
The stock efficiency is approx 93%With that efficiency, an average size turbo, and an intercooler it would take approx 18psi of boost to produce 300hp and 282tq
(As you can 18psi is hard to run without detination thats why increasing the engines efficiency is essential IE: with 100% efficiency it would only take approx 16 psi to create 300hp. It is entirely possible to get upwards of 100% efficiency on DOHC engines IE: with lot's of head work 115% is a possibilty)
Next
KA24E
Stock efficiency approx 83%With that efficiency it would also take approx 18psi with the same turbo setup to produce approx 300hp and 322tq
(another thing to remember is a larger turbo moves more air...therefore the larger turbo will increase the power more at lower psi levels...my estimates are for a turbo perfectly suited for this displacement engine, that would be a turbo that has compromised levels of exhaust backpressure and turbo lag)
Last
KA24DE
Stock efficiency aprrox 92%It would take only 15psi to gain the same 300hp as the others...with that 15 psi the KA24DE also reaches 311tq
(imagine a KA24DE at 15psi and 110% efficiency *evil grin*)
I'm sure your getting tired of reading this so i'll get to my point
SR20DET - 300hp 282tq 18psi KA24E -300hp 322tq 18psiKA24DE - 300hp 311tq 15psi
see those numbers..not just hp but torque and psi levels
that's were the benefits of turbocharging a KA24 comes in, no replacement for displacment as they say
if you took 3 240SX's with all three engines lined them up each producing 300hp and had them drag race...who do you think would win?
point being...hp isn't everything...if you don't have torque horsepower is pointless...that being said the 18psi KA24E would be approx 2 tenths or more faster in a quarter mile...while not much...take a KA24DE and add the same boost level as the SR20...and hp and torque will be much higher compared to the SR20
Remeber these numbers are estimates...that no engine can handle 18psi without some work...also i am no expert as i said...i myself have a lot to learn about turbos
But my point is unless you want a J-Spec 240SX...keep your KA24 engine...or if you have a KA24E find a cheap KA24DE somewhere...they have much more potential then they get credit for
I'll make one final estimate for you
Take a KA24DE and focus on the top end...make it flow the best possible...with that kind of efficiency in your top end you can pull approx 340hp out of 12psi of boost...bo SR20 can do that at the same efficiency
BTW I no longer own a 240SX, it was torn apart by two kids before me, so it didn't have much life left..I now drive a Turbocharged Pontiac Grand Prix
