kingkilburn wrote:The true variable to look at is air flow. If you can flow more at a lower psi you will be making more power with less stress on the system.
It would be great to see where flow and psi for your blower plot on a graph.
The engine air flow is the variable here, not the blower air flow. Jerry was right when he said that if he increases airflow through the motor and changes nothing with the blower, the boost pressure should go down. To re-establish the previous boost pressure he would need to spin the blower faster, increasing heat.
I've seen this numerous times on stock turbo'd Evos. People throw in cams and the boost pressure goes down, power goes up, and then they wonder how that's possible. The reason boos pressure goes down is because most stock turbo'd Evos are pushing the turbos to the limit, if VE increases the turbo can't keep up.
Boost pressure read at the manifold is the resistance to airflow in the motor. You're monitoring the backpressure of air that isn't making it through the cylinders on each cycle of the engine. If you cam a motor and successfully increase VE, than more airflow makes it into the cylinder and less residual is left in the intake manifold, "lowering" the boost pressure. The key point is that more air made it into the cylinder, which the cylinder is where the power is made, not the intake manifold. If you put a pressure transducer on the cylinder, the pressure would either be the same or higher.
As far as which puts less stress in the engine, that is debatable.
On a centri-blower, the heat generated is almost exclusively related to how fast you're spinning the blower. Faster compressor wheels shear through the air at a higher rate causing more friction and more heat. A bigger comp wheel needs to turn slower to move the same volume of air as a small compressor wheel. Volume, as you stated, is what really matter here. Boost is generated by one pump (the S/C) moving a higher volume of air than another pump (the engine) can accept it. That all goes back to increasing the VE of the engine without changing the pump rate of the blower (which is directly related to pulley size) will result in less boost.