Post by
IanS »
https://forums.nicoclub.com/ians-u23642.html
Tue Jan 13, 2009 3:31 pm
Alright.
Enough poking around.
You cannot rebuild ball bearing turbos, so this only applies to journal bearing CHRA's.
Lets start out with the cost. Average rebuild cost to have a shop do it is around $400, at least that is what Ive found locally. Most diesel repair shops should be able to rebuild a turbo. This includes a full rebuild kit, bead blasting and balancing of the turbine wheels, new seals, bearings, locknut, and impeller housing bolts. If you dont know what you are doing, this is the way to go.
Now if you are feeling a little thriftier, you can do it yourself. That same diesel repair shop should be able to order you a good rebuild kit. Make sure to bring the center housing with you, they will need the part number to order the correct rebuild kit. Many shops even keep rebuild kits on hand. Everything comes in one neat little package, and on average it costs about $90. Now you can choose to just mark the wheels and reinstall them in the same orientation, but I dont suggest it. I suggest pulling the wheels out ahead of time, and when you go in to order your kit, leave the wheels with them. Every time Ive ever had them bead blast and balance a wheel set it runs about $30.
That means minus a little sweat and blood, your rebuild should only end up costing between $110 and $130.
Rebuilding is different brand to brand, but they are all similar.
The rebuild process is really straightforward. Remove the nut on the compressor, it is reverse threaded. Work the compressor wheel off the shaft. Use a press to remove the shaft from the center housing.
The rest is turbo specific, and a google search should turn up a diagram if you need one.
For Garrets there is usually three screws holding the thrust bearing assembly in, they are tight, dont strip them.
With that out of the way, there are snap rings on either side of each bear, they are very small, and tough to get out, be patient. With the snap rings out, the actual bearing should slide out easily. If you missed any seals during dis assembly, pull them now.
This should leave you with a bare housing. Clean it thoroughly, lubricate everything with oil, and assemble in the reverse order. You will have to search for the proper torque specs, I dont remember them off the top of my head.