Lots has happened since I last posted. I personally tore things down and upgraded to Poncams, adjustable exhaust timing, new CAS (to rule out any sync), new race cover on the turbo inlet, and smaller exhaust housing for quicker spool, and I did a coil pack conversion to LS2 Truck Coils (no more misfires above 17psi). Also did some cleanup in the engine bay (pic below). Worth pointing out that the sync appears to have been fine. The problem was the crappy RB coil packs. Super Sparks and liquid tape / insulating was not the solution. LS2 truck coils for the win!
The car is hitting some physical limitations right now around 421 RWHP on Dyno Dynamics @ 20psi pump gas. Without increasing the redline (which I need to upgrade my valve springs for) or running race fuel so I can hit higher PSI.... There is no more power to be made. I plan on doing both by the second week of January.
Dyno tuning charts and videos below. I would love to see some real world numbers on Dyno Dynamics from people with built RB25DET running at or below 20psi? I think we can all agree that just cranking up the boost on a built motor is a no brainer for big numbers, but that's not how this car will be driven 99% of the time. =)
Blue line = Yesterday's dyno run. Red line = back in June before the camshafts and other mods listed above. Notice the increase in power and the nice spool up difference? I do want to point out one strange anomaly we noticed during pulls. Do you see the little dip at the top end of HP? That happened about once in every 3 pulls. On normal pulls it was straight up and the curve kept pointing upwards. Timing was good, AFR was good, no boost leaks, it just made no sense?
Here is a chart from yesterday showing max hp and torque. Torque is up quite a bit from my tuning 2 years ago.
Here is the video from yesterday for proof.
[youtube]
http://www.youtube.com/watch?v=hPoT_RHc0LQ[/youtube]
-----
Any help or suggestions are appreciated. I want to reach my goal, and while I'm getting closer i just don't see anything else that will make a huge difference without turning up the boost or increasing redline.