Gotta add that I replaced the tension rod bushings with the Energy Suspension 7.7105G as a DIY project.
Quite a bit of work, as expected, but fun and educational for a guy who likes to experiment. I'm guessing an average DIY'er might find the way I went about this a bit frustrating... but heck, I got to play with a torch!
After removing the tension rod assembly from the car, I used a 6" vise, big hammer, pipe couplings, a narrow chisel (or big screwdriver), and a propane torch.
My first attempt was to just try to press-out the bushing with the vise and the pipe couplings (one coupling fit the outher ring of the bushing, and the other fit outside of that on the tension rod). Didn't give. No surprise. Sledgehammer? Was hard to get everything to balance. So I did it this way:
Removal of the bushing involved cutting-out the center sleeve and most of the outer rubber and then pressing that middle chunk out (vise + pipe couplings method). Then using a low-profile hacksaw, cutting through the outer ring of the bushing out to the tension rod (without scoring the tension rod itself) at 90-degree positions to each other.
I then heated that inner ring to soften the metal, but not too hot that it affects the tension rod itself (the tension rod metal is very strong and thick, but the bushing ring is softer, almost like brass and much thinner). Burned some of the rubber and grease, of course... but it wasn't that bad since the garage is well-ventilated.
Once that ring was heated, I hammered a narrow chisel (or screwdriver) near the cut... that bent away part of the bushing ring from the tension rod. When the assembly cooled, I was able to easily remove the rest of the bushing with light taps of the hammer and chisel.
To press-in the new poly bushing, I greased up the bushing and inside of the TR with synthetic grease, and for good measure put on a good amount of synthetic 10w-40. With a vise and wooden planks, I just pressed them in. It went in easily, and probably easier than OEMs. Once that first ridge goes in, the rest is really easy... putting a pipe coupling on the TR part of the ring allows the ridge to get over to the other side and "lock" into place.
The updated assembly went back on quite easily.
Driving -- well, compared to the old bushings, the ride is much better. New Tokico blues helped a lot too.
Exaggerated negative camber was noticeably decreased, but still noticeably negative. Turning performance still stable and much better than the old bushings, of course. Overall the ride was stiffer but expectedly more responsive, and there was no difference in braking.
Anyway got both front and rear struts in with new rubber pieces. I think in the near future I'm gonna upgrade to polyurethanes most everywhere else, esp. swaybar stuff to see what that feels like.
It still "feels" like a Q45, and overall, I'm very satisfied.
I'll post pictures of the new TR bushings, and some of the R&R when there's more time.
As I've said before, I couldn't have done this job without NICO forums handy.
