rb25drag wrote:Ya it is do-able with Stock block, but not stock pistons, Which your not going to find any aftermarket pistons less than .020 oversized. Stock rods will handle it and the head as long as you get ARP head studs and a good head gasket.
I would focus alot on balancing the assembley. It will save your bearings, Create alot less stress on the internals during high RPM runs, and give you an awesome rev, Believe it or not it will allow not as much lag on turbo spool up too due to the motor revving more freely!! But a good machined motor is a happy motor.
Not trying to be a d!ck, but there is some misinformation here.
1) There are aftermarket forged pistons that are the stock bore size. I have some..I don't know where this notion came from??
2) The head does not need modification nor does the head gasket. The reason most of the head gaskets blow is because the head bolts stretch and the cylinder pressure blows the gasket out. A metal head gasket is added insurance, but if you don't have to crack open the head, DON'T!
3) By nature, the I6 motor is one that balances itself and, therefore, does not need a lot of effort to get it to balance properly. As long as the crank is balanced and the pistons+rods are within a gram of eachother, your bearings are not going to notice a difference. You are correct in saying that balancing is important but it is not a huge issue with the I6. Maybe on a V-oriented motor or I4.
4) And I don't see how a balance job is going to make the engine rev more freely to spool the turbo?? Maybe if your balancing included significantly lightening the rotating mass (i.e. flywheel, pistons, rods)
I think the part that is the limiting factor is the piston. You can add all the strength upgrades you want, but the pistons are bound to blow apart above 500 hp. The rings and ring lands are just too big of p****** to take the abuse. With a good tune, they will last longer, but its only a matter of when they will fail. Either be satisfied with a lower power level or you are looking at a total rebuild where you might as well replace the pistons, rods, cams, head gasket, ALL internal fasteners, etc. I hope you have deep pockets for this