Logan this is part of my GT-R/BW spiel. I just took it from my BW FS thread, i have good access to these turbos. A good friend of mine owns a turbo shop.
This is my s258. (actually i finished the polishing job and it looks a lot better now, just an old pic)
Most if not all of the big HP drag guys have realized that the BW S series turbo has many advantages over the GT-R series, and have already switched to the S400's and larger. The BW S series has higher flowrates and surgelines than the GT-R series, making it a higher hp capable turbo. In addition to this, the Borg warner turbos are about 2/3rds the price of a Garrett GT-R series, and are rebuildable, unlike the Ball bearing turbos. The Garrett unit however will spool between 150-300 RPMs faster than the BW. For the smaller turbos, the difference is greater in the GT-R's favor. The larger you go, the gains are negated.
Here is a picture of 2 'Extended Tip' Borg Warner compressor wheels.
As you can see, the veins of the inducer/exducer extend out past the wheel. You can also see they used much less metal for their exducer. The tiny amount of metal on the outside of the wheel replaced a large piece of aluminum that is found on the Garretts Exducer. This allows for a lighter compressor wheel which will counteract the journal bearings tendency to want to spool slightly slower than the GT-R.
Compare the BW wheel with a Garrett GT wheel, shown here and you can see what im talking about.
See how the smaller fin(exducer) thats underneath the larger blades(inducer) is larger on Garrett's wheel? More rotating mass. Also, the BW wheels are taller and keep more of their mass to the center of the wheel while the GT-R's are shorter and fatter.
In addition, the GT-R series turbos use a smaller turbine wheel than a comparable BW unit. In another way of saying it, the BW turbine is a much higher flowing turbine wheel. This means that with the BW unit your back pressure(aka drive pressure) will be lower, your MPG's will be better, and your EGT's will be lower.
/end
If you have more specific questions just shoot me an email, its in my profile.
The GT-R is still a great turbo. I just want to do my own research before i believe there is a 400 rpm spool up time difference between the two turbos. In addition, my setup will be able to hit 600 hp eventually, so i plan on maxing out both my s258 and a GT3076R. Im gona go all out when i do the test, taking off both compressor wheels, weighing them, detailed pics all that good stuff. Will be a while though.
