So here are the important parts on the car:
Fully built bottom end: Crower rods/CP pistons 8.5:1 compression
ported polished heads with ferrea springs/retainers
Jim Wolf Stage 1 Turbo cams
Turbonetics 60-1 single turbo (I know I know.. I'm fabbing up a way to cut 4 feet of piping/bends)
1000cc injectors ( I know to big for such small turbo. Is going to be swapped for my TO4Z/37R off my Evo soon..planning ahead)
Kinetix intake manifold ( I know..part of fabbing plan to replace with direct/shorter routing to prevent lean condition on #6)
Osiris tuning by HP Logic
Now here is what my issue is:

Each coil has done this in the EXACT same location on the coil.
Here is how this came about. I drove the car down to get tuned and below are videos. Tuner was very attentive and spent time asking me detailed questions about whats in the car and got it running on stock ECU 1st crank. Car runs AWESOME and makes good power.
[youtube]http://www.youtube.com/watch?v=VeXSLS_xuy0[/youtube]
[youtube]http://www.youtube.com/watch?v=BXZJ54aV_mA[/youtube]
Drove the car home with AC on whole way with 0 issues. Wife drove it a couple days later down for work to Tampa. Now this is where issue happened. She called stating felt running rough and smelled raw fuel. I had recently picked up 6 coil packs an AC condenser and alternator with less than 15k on them for $150 from a friend. Glad I did that now.
Drove down swapped ALL coil packs and put in new plugs as well. Car fired up perfect no issues. Scanned codes and found misfire code and cylinder code for #3.
I found the coil pack for #3 and a bubble was on it just like in the above picture.
So car ran fine so headed home. Wife calls next day.. she is stuck in Orlando, car running even rougher. Drive down that evening and found #2 and #4 were cause of problem. Pulled plugs and let them air out for the night with excess fuel. Cleared codes and drove the next day myself. No issues no check engine light until I got just outside Daytona.. I had turned the AC on prior 10 minutes and then felt stutter/miss and check engine flashed..pulled over.. #1 was done. Let engine cool down..swapped coil and drove rest of way home with no issue.
Now I have checked the following:
1) Contacted tuner to see if dwell settings were changed in any way.. NO. Only fuel/timing/throttle response were touched.
2) Checked every DAMN ground in engine bay that associated with coils and went over all grounds period for engine and ECU. Didn't see any ground for ECU though.
3) Check voltage coming from alternator while running..everything normal
4) Checked wiring harness for any crimps/cuts/grounds.. nothing
5) Checked all fuses/relays and no issues there
So I'm at a complete loss and need help. This issue is only problem that car has that prevents it from driving like normal and so wife can enjoy it. Going to go and attempt trying it with it running idling and holding 3k rpms to see what voltage alternator pushes to see if over charging may be cause. At same time will run with AC to see if draw is possible problem.
If anyone can help me with this issue I will beyond be grateful and I will even go so far as paypal you $ for case of beer.
~Jon







