Cast iron IS NOT cast iron as there are hundreds of suitable formulations in the amount of additive metals plus carbon/silicon added.......then the temperature cycling.
http://www.meehanite.com/flake_graphite ... al-ihm.pdf
Brake rotor iron requires specific graphite morphology, carbon content and strength to work well!!!!!!!!!!!!!
http://www.ms.ornl.gov/htmlhome/rsuc/rotor.html
"Depending on the specific material machined, chemical reactions may occur between tools and workpieces. For PCBN tooling, this is dictated by the chemical affinity between the CBN matrix combination and the workpiece material. The physical composition of cast metals produced by different foundries can vary widely, even when the parts conform to identical specifications. For example, machinability of gray cast iron varies widely, depending on the source.
This was demonstrated by a study in which the same cast-iron part was produced by nine different foundries. To discern differences in machinability, the test castings were machined with both a high-percentage, PCBN tool and a conventional silicon nitride (SiN) tool. The results in Figure 6 compare tool wear when machining castings made by various foundries. Tool wear is based on the volume of material removed per unit of flank wear (cm³/0.025 mm). Although all tested workpieces were machined to identical specifications, tool performance varied significantly. The results also indicate a significant advantage for PCBN tooling compared to conventional SiN tooling. The degree and type of PCBN tool wear is illustrated in Figure 7. As shown (left), the cutting edge has large amounts of irregular flank wear. This indicates a chemical reaction between the tool and the iron workpiece. Conversely, the smaller, more regularly shaped wear pattern (right) illustrates normal abrasive wear.
In connection with this study, intensive chemical and metallurgical analyses were also conducted to identify variables in these castings that might explain the substantial variation in tool performance. Although these analyses identified no specific causes for this variation, one factor was studied that might be relevant. An “aging” phenomenon for cast iron occurs in some industrial machining applications. This aging occurs when cast iron is stored for various time periods prior to machining. "
http://www.mmsonline.com/articles/010102.html