Post by
flyingbrick »
https://forums.nicoclub.com/flyingbrick-u169114.html
Mon Feb 14, 2011 2:14 am
milling the bottom of the thermostat housing is actually a very good idea! I'll have a look at my engine tomorrow (plenum is off) and see if its viable.
At the moment my alternator is around 1/2 an inch lower than the top of the plenum and it COULD possibly go another 1/2" lower with some jiggling around but I chose to leave it this height to make the coolant pipes as easy as possible.
I'd like things to be as tidy as possible so will take my design into a cnc routing place to have it milled out of aluminum plate for me- together with various holes cut out to make it look light weight. I could get another made up if you are interested to buy a bolt on part. I could eve supply longer bolts ETC ETC ETC so its a proper kit.
Also, consider going with a physically smaller alternator if space is a major issue for you. the 110a unit the vh45 has is overkill for most vehicles IMO as it seems 50-70A is the average for a passenger car.
-Nathan