VERY LONG Rebuild Parts List. Please tell me what I can add/take off it.

Information on the naturally-aspirated KA24E and KA24DE engines.
DbD
Posts: 148
Joined: Thu Oct 02, 2003 10:32 am

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I was looking at a Toyota Factory service manual and located all of the wear items and parts that might begin to leak over time and made a large list of everything. I know some of the parts are going to have different names, but that was the only manual i have right now because i work there. It was from a DOHC engine though. I am pretty sure that I have a lot of unneccessary parts on this list and that is what the experts are for. So without further adue (sp?)

Engine Block

low compression pistonsPiston rings/expanderspiston PinsPiston snap ringsconnecting rodsconnecting rod bushingsconnecting rod bearingsconnecting rod bolts/nutscrankshaft bearingscrankshaft thrust washerscrankshaft front oil sealcrankshaft rear oil sealrear oil seal retainer gasketrear oil seal retainer--- Do you think this will be warped at all?oil pump---Would it make any difference to upgrade this from stock?oil pump gasketwater pump---Would it make any difference to upgrade this from stock?water pump o-ringwater pump gasketsoil pan gasketdrain plug gasketsoil filter assembly---gasket, o-ring, oil cooler, plate washer, releif valve, oil filter

Cylinder Head

valve cover gasketspark plug grommetsPCV valvePVC valve grommetintake/exhaust valvesvalve guide bushingsspring seatsoils sealsvalve springsspring retainerskeepersvalve liftersadjusting shimscamshaft bearing capscamshaft oil sealscylinder head boltscylinder head gaskettimming chain kit

k that was a long list and i know there are things on there that are not needed so please share your experiences.

This rebuild will be for either a 91 105K miles or 97 130K miles KA.

Can you please share where you bought the parts for your rebuild and how much you spent? I have only found two places online and theye seem a little expensive. http://www.ka24de.com and http://www.rpmrons.com/index.html

What company do you trust the most in rebuild parts?

What other services should i have done to the engine block and cylinder head while I have them disassembled?

thank you for your time,DbD


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huguetpj
Posts: 996
Joined: Mon Aug 19, 2002 7:54 am
Car: 93 KAT Coupe

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For pistons and rods ka24de.com prices can't be beat. At least that's what I found. For stock parts courtesyparts.com.

Your list does seem a bit long and I didn't go through it all. Here is my list:

http://katcostarica.240sxonline.com/kat_engine.htm


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