Post by
dgeesaman »
https://forums.nicoclub.com/dgeesaman-u13014.html
Mon Apr 04, 2005 2:16 pm
The answer:
First, give yourself a head start by compressing the ring as much as possible once it's in the groove.
Second, put 1/3 of the grease in the back of the joint behind the bearings, and 1/3 in the base of the boot against the axle, but not on the splines. Also, c*** the bearing joint about 30° so that you can clearly see the splines from one side.
Third, gently align and slip the axle into the joint splines until they touch the ring. Do not hammer on it yet. While keeping light pressure on the joint, use a very thin flat bladed screwdriver to reach in and press the ring into the groove. The pressure you are putting on the joint will hold the ring down once the screwdriver pushes it into place. This method is immensely less stressful than trying to get the ring well centered and all that.
Without releasing the pressure on the joint, now tap the joint fully onto the axle with the hammer. It should go on very easily. Slide the boot onto the joint, and leave one side cracked open. Squish the rest of the grease into the joint, rolling the grease tube like you're working with the last bit of toothpaste. Now go to the opposite side, use the screwdriver to gently pry a place for air to escape, and smush the boot some to get some air out.
Finally, fasten the metal band but be gentle in the area where the band folds over itself. I got a little zealous with the hammer, and the tapping broke one of the bands.
This method took me about 2min per joint.
Dave