RCA wrote:I would shoot for a V8 that has 3.5L or less. Take that to 10,000rpm

Funny you should mention that. Powertec makes an engine (3.2L) that will rev past 10k. I don't know if this vid is of the 2.7L or the 3.2L. Originally they mated two Hayabusa engines together and stuck with the flat plane design and have progressed from there.
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http://www.youtube.com/watch?v=f70AeryyDAE[/youtube]
I think the key is figuring out header tube lengths so that all eight combine with evenly spaced pulses? After that, you'll have to tune the silencer so that it creates increased 2nd and 4th order harmonics (because the odd order harmonics tend to be displeasing), and/or create chambers which will resonate at specific frequencies...
I think it would be a fun project, so long as I could get funding. The conversion to a flat-plane is just a whole lot of math and then some testing. The creation of the exhaust is, again, more math and then listening once the engine is done, tuning it like an instrument. It would make for an awesome senior project, but too bad I'm going electrical and not mechanical.