Ok..will try that. Will clean off the terminals as well.VStar650CL wrote: ↑Mon Feb 17, 2025 5:08 pmSounds like you have a voltage drop someplace in the system. Put one lead of a voltmeter on the positive post (the post, not the lug) and start checking point by point toward the starter while someone works the button. If you reach a point where the meter voltage jumps up, your resistance will be between there and the last spot you checked. One commonly-overlooked place is the nut and stud where the lug bolts to the battery card. Corrosion can build up invisibly on the bottom side of the card, and the only way to see it is to remove the nut and split the lug from the card.
That's what makes me think you have a high resistance someplace in the cables or lugs. The test I described is called "voltage drop" and it's the best way to find any resistance problem. It's used more often on the ground side, but it's useful anytime high resistance is causing a problem. Ohm's Law says that when current is flowing (i.e., you're trying to crank) and there's a resistance impeding the flow (crummy terminal or whatever), voltage will drop across the point of resistance. Since battery cables are very heavy, the drop will be very small if the conductors are healthy, usually less than half a volt even with 150 amp cranking load. When they aren't healthy, you'll see a sudden drop of several volts or more across the bad spot.