bracktheron720 wrote:does that sound like a bad starter to you guys?????
Sure does. Are you a hands on guy. These starters are easy to repair yourself. Two bushings (if they are bad) and four brushes.
A 5/16 or 8 MM combination spanner, a 10 MM spanner, a 12 MM spanner, a phillips head screwdriver and a stiff piece of wire. Unbolt the back plate from the front plate. Unscrew the brush holder with the screwdriver and remove the back plate. Use the wire to pull the spring at the back of the brushes to remove the brushes from the holder. Unbolt the solenoid from the brushes, Remove the field coil housing (the center piece). Unbolt the solenoid switch. To remove it you will have to press down the back whilst lifting up the front. Remove the stator (the piece in the center which turns). Inspect the bushings in the front and back plate for wear. If worn change them by knocking them out. The one in the rear plate will need to be cut and folded to get it out. Knock in the new ones.
Here's the difficult part. Cut the old brushes out and solder in the new ones. Reinstall them in the brush holder holding the brushes out with the spring. Keep the spring making contact with the side of the brush.
Reassembly is the opposite of disassembly. After installing the field coil over the stator, put the brush holder over the commutator and press in brushes till they make contact with the commutator. The spring should now be at the back of the brushes.
Modified by flinterman2000 at 6:23 AM 3/6/2010