Post by
240fan »
https://forums.nicoclub.com/240fan-u2281.html
Mon Aug 26, 2002 8:01 am
Ok I remembered the secret,once the top bolt is loose, wiggle the starter with your right hand and finger out that bolt with your left, its much, much faster that way.
tools needed, jack, stands, 14mm socketangle head reversible 3/8s drive ratchet wrench 14mm gear wrench™various lubes and wd40
jack car up and put it on stands, put a 2x4 under the transmission pan and jack it up till it touches, then remove the 4bolts on the transmission bracket, gently lower the transmission 2-3" so there is more room to work on the top bolt.
next, disconnect the battery completelyremove the 12 or 13mm nut on the big wire on the starter and unplug the little wire.
now climb under and LOOSEN but dont remove the bottom bolt its 14mm, no extension needed. also loosen any tie wraps on any harnesses in the way.
now place a drop light down low near the firewall and hang it on the little metal pipes so it illuminates the top nut (aka the biotch)
take a long craftsman angling head ratchet and click it once so it looks like a toothbrush shape (20') and wrap electrical tape around the joint so it doesnt lose that position. put the 14mm socket on it.place the socket over the top nut and break it free, until the ratchet clicks or length limits your movement. now get it looser using a 14mm gear wrench, its shorter than a ratchet so it goes quicker , but its still one click per strokk now reach down with your right hand and WIGGLE The starter while backing out the top nut with your left hand. when it comes out climb underneath and remove the bottm bolt and pull starter down through the bottom and return it for your core charge. installation is the same, put bottom one in LOOSE first , like one Cm. sticking out then work in the top one till its too hard for finger, then gear wrench, then the big wrench. then throw everything else back together.
Autozone kudos, I got a free replacement !! and it only was the small wire that cause the problems so their rebuild in general was a good one. the new rebuild I was issued had much better soldering on the little wire and a beefier 13mm on the big wire connector. Both where Hitachi rebuilts. This time I sealed the small wire solder and the water drain tube with black RTV (to hold the tube in tight- not to close it off! and spray painted the whole unit for more water protection, hopefully it will last the life of my 93 now.