so can anyone tell me why my compression is 95 across the board?

Your premier source for information on the Turbo KA: KA24E-T and KA24DE-T (KA with aftermarket turbo kit)!
User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

well my motor is really pissing me off. its freshly rebuilt and now the compresison is at 95 psi across all 4 cylinders. i did the test correct so dont think that is the problem. could it be a head gasket? there is no smoke at all, no coolant mixing with oil. all new internals except rods, only boosting 7 psi, jwt ecu, cleaned/balanced/flow tested injectors, change the oil after the first 20 miles then again at 75 miles. did the compression test and the results are making me sick. all 95 the spark plugs were loose when i did the compression test as if they just worked themselves out of the holes and yes i torqued them down. any clues?


User avatar
virus77
Posts: 1775
Joined: Thu Mar 25, 2004 9:43 am
Car: 95 S14, 71 240z, 97 e320

Post

if its 95 across the board then it might be a faulty gauge giving a low reading? how does the car run?

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

it idles fine, but wont even boost past 5 psi. do you think since the plugs were loose that the piston rings havent really had a change to break in? not enouf load on them? god i hope so cause i will ****y my pants if this motor is ****ed up.

User avatar
trackslut240
Posts: 312
Joined: Sat Aug 28, 2004 10:24 am
Car: 1993 Nissan 240SX
Contact:

Post

the spark plugs were loose when i did the compression test as if they just worked themselves out of the holes and yes i torqued them down. any clues?



i did a comp test this way, disable fuel(pull out injector connectors, pull out fuel pump fuse), disable spark(pull out coil connection), crank the car wide open throttle with all the plugs out, and the compression testor tight on one plug hole, so i am confused about the plugs being loose, if it was close to this then virus77 is correct, try with another gauge,

crzycav86
Posts: 3836
Joined: Tue Aug 05, 2003 1:28 pm
Car: 93 Nissan 240SX KAT

Post

What is the CR of the pistons you put in?

User avatar
klattr1
Posts: 1130
Joined: Sat Sep 28, 2002 1:18 pm
Car: GT42R powered S14/KA
Location: Charlotte, NC
Contact:

Post

test done cold? test done warm? who assembled the top end? (cams, timing chain, all the alignment, etc)

Kenrik
Posts: 5736
Joined: Wed Apr 27, 2005 10:01 am
Car: Nissan 240SX Coupe
Infiniti G35 Coupe
Nissan Versa Hatch

Post

Dam those are some ****ty numbers Sorry man hope your engine is not ****ed

The fact that it's 95 on all of them makes me think it's something like the head gasket because you should have some variation otherwise.

User avatar
PalmerWMD
Posts: 14329
Joined: Mon Apr 29, 2002 3:14 pm
Car: 2004 350Z

Post

test done dry or cold hot or wet?

I am leaning more to a problem with your testing ,as a shot motors very nearly always show <different> compression #'s at cylinders, never all spot on (albeit low)

User avatar
PapaSmurf2k3
Site Admin
Posts: 19003
Joined: Thu Nov 21, 2002 3:20 pm
Car: 2017 Corvette, 2018 Focus ST, 1993 240sx truck KA Turbo.
Location: Merrimack, NH

Post

have you tried pouring a small ammount of oil down the hole onto the piston and re-checking it to verify bad ring seals?

User avatar
rn240sx
Posts: 891
Joined: Mon Jan 05, 2004 6:15 pm
Car: 12 Frontier V6 (supercharged)
98 240sx ka-t (fully built)
09 Ninja 650R
06 Suzuki S40
15 Hyundai Santa-Fe 2.0T
Contact:

Post

95 psi has got to be a bad gauge or motor was not put together very well especially if they just rebuilt it....!!!

I guess we will have to wait on him to let us know how he did this compression test..

User avatar
fiznat
Posts: 5651
Joined: Sun Sep 15, 2002 10:15 am
Car: Grown up :(
Contact:

Post

Need to know if the motor was warm or not when you did the test.

Also, how many miles are on this motor since it was built? The rings do need a chance to wear in...


User avatar
nismofly
Posts: 12505
Joined: Sat Sep 04, 2004 3:16 pm
Car: 89 Nissan 240SX Hatch

Post

i thought the number didnt matter as long as they were all within a few psi of each other

does that only apply when its a little more or less than normal?

if so then id have to say its something test related

Kenrik
Posts: 5736
Joined: Wed Apr 27, 2005 10:01 am
Car: Nissan 240SX Coupe
Infiniti G35 Coupe
Nissan Versa Hatch

Post

ummm yeah but normal is 175-185 PSI.... under 140 is BAD! mine was 155,155,155,155 but I checked it just after putting is some really light weight 5w 30 synthetic oil. I figure I lost a few PSI from that... 95 though... and across all four is so strange!

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

ok, the test was done with the motor at operating temp. it was idleing then i pulled the fuel pump fuse and it dies off like it should. cranked it over to get any fuel out of the cylinders then took out all spark plugs, WOT the did the test. that is correct way. i had the bottom end assembled by at the maching shop then i did the timing chain and head install my self. this is on a kae by the way. i set the timing at 15*. when i installed the timing chain i made sure everything at correct, crank at TDC key on cam wat @12 and dot on sproket was at 3 o'clock then lined up silver links. made sure to crank it by hand to make sure no valves were hitting. the motor now has 75 miles on it. the head was rebuilt as well, new valve stems cleaned new cam installed. is it possible that the rings just havent had a chance to wear in all the way?

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

also, my boost/vac gauge was reading 17 vac at idle, now it reads about 10 meaning i have a leak somewhere, i will track it down in the morning. could that make such a huge differnece in the testing? i am running 8:1 comp supertech pistons.

User avatar
Craving4Boost
Posts: 1495
Joined: Sun Dec 19, 2004 10:44 am
Car: 91 240sx fastback

Post

your base timing is set to 15?

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

yes, this is a ka24E

:: orion ::
Posts: 1483
Joined: Fri May 23, 2003 4:40 pm
Car: '96 240SX, with KA-T @ 12psi...
Contact:

Post

Cam a tooth off, maybe?

Not likely, but it could cause an even-across-the-board, low compression scenario.

- Brian

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

ok i bought a new gauge today and the results are better. i am getting about 130ish across the board now. I drove it about 10 miles before i did this compression test so maybe the rings are still wearing in. i will drive it more and get another test tonight. hopefully it keeps goin up. dont buy cheap compression gauges. they suck balls

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

heres a weird question, why can i boost to 7 psi with no load on the engine? i can rev it up and the boost gauge will read 7 psi. this is weird.

:: orion ::
Posts: 1483
Joined: Fri May 23, 2003 4:40 pm
Car: '96 240SX, with KA-T @ 12psi...
Contact:

Post

Are you sure the timing is correct?

Did you set it per the FSM?

- Brian

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

yes, i made sure it was on the compression stroke when i installed the dist and oil pump. then aligned them together.

nissanfanatic
Posts: 1314
Joined: Mon Nov 01, 2004 8:41 pm
Car: 1992 Nissan 240sx SE
Contact:

Post

LOL too funny your pic. I even had to post a comment in the picture gallery.haha I have the same kind of gauge and it works well. They crap out over time.

How about ignition timing?

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

ok so i pulled the timing cover off today to double check the timing setup. here you can see that the silver link are lined up with the dots on the cam and crank sproket. the timing is at TDC on the compression stroke. this is correct? I also discovered that i forgot to torque down my chain tensioner bolts so i fixed that. only one of them were out. i am going to reset the timing tomorrow and do a boost leak test.

User avatar
Mikoriad
Posts: 183
Joined: Sat Oct 16, 2004 6:34 am
Car: 93 240sx fastback

Post

75 miles on it huh.... hmmm sounds to me like the rings still have some work to do. I'd say break in a little longer. Don't be easy on it, need some hard accleration (not to red line), then long in gear engine braking. Get a few more miles and recheck.

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

i think i found the problem. got a timing light and discovered that the base timing was -5* BTDC when i should be at 15* BTDC. the first time i set the base timing i had a safcII wired into the ecu and had the setting all messed up. well i set the timing to 15* then but didnt check it again till tonight ( i removed the safc) and saw that the timing was so far retarted. also, the car would be at full operating temp in about 3 minutes of idleing, is this related to timing? my a/r ratio was never bad in boost but i did have some knock from the engine. hopefully nothing is ruined.

NateDogg
Posts: 811
Joined: Sat Aug 24, 2002 2:20 pm

Post

wild_maxx wrote:also, the car would be at full operating temp in about 3 minutes of idleing, is this related to timing?
Decreasing the timing results in increased exhaust temperatures, so yes I would say this would have an impact on how fast the motor warms up.. Obviously it also depends on the ambient temp, your coolant system setup (electric fans or mechanical clutch fan, stock shroud or no shroud..), the operating RPM and the fuel ratios.

I hope you are running high octane gas. Sometimes if timing is so far off like that it can cause funny things to happen, like pre-detonation.

As far as your compression is concerned, I would say 130psi is nothing to cry about for a new built motor with 8:1 pistons. I would say it should be around 140-150psi when fully "broken in".

Good luck boosting!

User avatar
wild_maxx
Posts: 1822
Joined: Mon Jun 28, 2004 11:07 am
Car: 90 TT pearl yellow z32
Contact:

Post

thanx, i will fill everyone in tomorrow when i get it back together.


Return to “KA24ET / KA24DET Forum”