Post by
x2002Qx4x »
https://forums.nicoclub.com/x2002qx4x-u272838.html
Mon Mar 20, 2017 7:53 pm
I just spent three days getting it out, it took a lot of drilling.
1. Drilled out original hex bolt hole to make the hole in the sensor bigger (i had broken off the bolt when removing it)
2. Knocked off bottom part of sensor below the hole with drilling and hammering.
3. Drilled through plastic part of sensor with a screw, tried to punch it out from where the bottom part of the sensor originally way. Ended up breaking off the sensor with vice grips, now it's flush with the wheel hub.
4. Continuously drilled screws into four sides of the broken off sensor and used a screwdriver and hammer to pound it into the outside of the sensor, separating it from the metal
5. After all that, there wasn't much left of the sensor and I pulled out the rest of it with needle nose pliers after spraying PB blaster on what was left.
6. Used a magnet to pull out the tip of the old sensor, as well as any metal shavings that got in the hole
7. Put in new sensor and tapped new hole with 8mm metal drill bit and 8mm tap, installed new bolt (M8 1.25mm)
It took a day for the system to reset itself and the light to go off, but it did. I suppose you could just disconnect the battery, but I just let it go off on its own. After 220,000 miles, it was basically welded to the hub, so I had the same problems as most but was able to get it off without removing the wheel or rotor.