liquid_cool wrote:where to start on this.....some parts of these post are correct..but most are not....to do this the correct way..you will need to pull the crank/rods with pistons..and remove your head..might aswell do a rebuild too...
you are going to need a few tools your not acustomed to using..
T-style expandable guages..for mesuring the diamiter or the inside of rods/cylinders ect....there easy to use..just push them in..then insert in the hole to mesure..release the little lock..they pop open and you lock them in-place...then you mesure that with a dial or digital caliper..
you mesure the inside of each rod whith the caps torqed in place to see if the rod inside bearing area is oval'd out or not.
then u allso mesure the bearing area's on the crank..to see if there out of round with you digital or dial caliper...you need to mesure in 6 different places on each rod and bearing area to see if the diamiter changes..
then you will place new bearings and use Plasti-gauge to check clearence and match it upto you FSM to see if your in spec..this is only if your original mesurement is acceptable to FSM standards.
if there is change past OEM spec..then you will need a machine shop..or new crank and rods...the machine shop option will require you to buy oversize thick bearings..keep that in mind...
Now for the assembly...(main and rod bearings only..follow crank install per FSM).
you must use a (pre-lube)..dont get talked into just motor oil...its a hit or miss with that..you can buy many engine assembly lubricants...i myself only trust (Torco) MPZ cam lube...its oil saluable..."disipates in oil"..some use royal purples lube..but for me its to thin and runny..MPZ stays where ya put it...remeber that when the motor first starts..there is NO oil running throu the cams/crank and system to prevent you from burning your new bearings and you cam caps up....ill leave this open ended for others to chime in and add to this ..i kept this as simple as i could..but i do recomend you to read "Engine Blueprinting" SA brand book at your local bookstore..it explains this procedure in detail...good luck.
your an engine mechanic?....he's replacing the bearings due to a rod knock noise correct?..why wouldent you recomend more investigation? what if the rod caps on the crank side have weakend and are ovald?..then he will be doing this again in 3 monthes when he changes his oil....i dont slap things back together and hope there good....i make shure there good the first time....and i will never recomend slapping things together on this forum for the sake of time...yes you can change a bearing without pulling the head or crank...but why would you? if you allready know you have an issue after many miles of use and abuse...if its done rite the first time...he will have some good years of fun out of that power plant....if not...this will be a repeate post in a few as to what went wrong.bens240sx wrote:
les see yu jus went over everything and he didnt spin it so there should be minimal danmage and thats why you polish and there is no reason to pull the pistons they push up and pull down and the pre lube was already told and to do the spec of fsm thats the plastic gauge i am ase certified in engine rebuild everyhing i told is true and i jus got done doing the exact thing to two ka's so i am def sure what i told is correct
your welcome bro...sorry to hear about that thou...but for those pushing the qwick way..here is a perfect example of why you do it the rite way...BLKONBLKS14 wrote:YEAH ROD BEARING REPLACEMENT CANCELED, MY CRANKSHAFT IS NOT OK AND MY RODS ARE NO GOOD EITHER(OVALED)ROD TO PISTON CONNECTION HAS PLAY ON 1ST CYLINDER SO IM JUST GOIN FOR THE MOTOR REPLACEMENT. THANKS FOR ALL THE ADVICE EVERYONE.
ASE as in Ask Someone Else?bens240sx wrote:
les see yu jus went over everything and he didnt spin it so there should be minimal danmage and thats why you polish and there is no reason to pull the pistons they push up and pull down and the pre lube was already told and to do the spec of fsm thats the plastic gauge i am ase certified in engine rebuild everyhing i told is true and i jus got done doing the exact thing to two ka's so i am def sure what i told is correct
effected peice to the problem you are fixingliquid_cool wrote:
your welcome bro...sorry to hear about that thou...but for those pushing the qwick way..here is a perfect example of why you do it the rite way...
blkonblks14....nice investigation finding your issue btw...good work.
you may not need the intore block bro...just get the main journals line honed and run oversize bearings...im shure you can sorurce a new crank and oem rods easy..this might run ya all of 2oo bucks to do at a decent machine shop..and while your there..with crank,rods,pistons...have the rotating assembly balanced out..that will give your motor a longer lifespan..enjoy bro.BLKONBLKS14 wrote:ok...um just read through the post and DAMN!!nice job on the ban, thats all i gotta say on that...but i still need a motor, just a block maybe even with a head as my internals are Fu(k3d... so anyone wanna help a guy out?????HIT ME UP!!