Alibireason wrote: ↑Mon May 03, 2021 12:43 pm
"... my front right strut was leaking and the boots were bad which would have caused the uneven tire wear and also road humming noise.
He then felt the transfer case and noted it was very hot and weeping fluid, helping to pinpoint where my problems are stemming. He also thought that could be a cause of the vibration and humming.
Two different shop mechanics (pros?), two different answers to cause of humming noise. Often times the only difference between a pro and a DIY'er is hands on experience. Someone's best guess can be helpful at times but not always. The "humming" noise could very well be from uneven tire ware due to a misalignment issue and possibly even the "vibration" and "clunking" you have noticed which could also be attributed to a strut that is shot. The hot transfer case may simply be heat transferred from the transmission but check the ATF level in the transfer case to be sure it hasn't leaked out since last summer when you had last changed it out.
As for the strut leaking, this is a DIY project if you have spring compressors. The KYB struts are fine replacements for the most part. I replaced mine with KYB Excel-G 3yrs ago and their performance is still excellent. However, the KYB strut mount bearings and bellows are lousy. I had to replace those KYB parts in less than a year. For those parts, I replaced them with OEM. The bearing itself is likely the only thing needed in the mount kit so replacing that with an OEM bearing is your best bet. The other original steel parts of the mounting hardware are fine to reuse unless they are rusted out. The OEM bellows have a unique bumper attachment to the steel seat at the top of the strut spring, which is not part of the mounting kit so you have to use the original. The KYB bellows do not attach well to this feature so the bellows end up falling away from it. OEM bellows and Febest NSHB-001 bellows are identical in form, fit, and function so it would be best to stick with what actually fits with your OEM strut parts. I have no experience with purchasing preassembled strut assemblies. I know they could save you time and you won't need a spring compressor but I can't vouch for the quality for any of those aftermarket solutions, like Gabriel or others. Although Gabriel does have a good reputation for quality, at least they did back in the day when I last purchased their product.
I'll let someone else chime in on driving around without the front propeller shaft. I have read on this forum, others that have done that. I new or rebuilt transfer case replacement is gonna be a big chunk of change.