My 1992 240SX has an R32 RB26DETT RWD swap that was completed over a year ago. I also kept the twin turbo setup, but upgraded the stock turbos with GT2860R-5 (707160-5). Fitment is tight, but the setup works well if you select the right parts. Here are some suggestions that worked for me.
1. Oil Pan. The RB25DET oil pan will work with modification (cutting the windage tray and changing the bolt pattern slightly). However, I highly recommend if you're going with the RWD setup to modify the RB26DETT aluminum oil pan. Not only is it significantly stronger (cast aluminum > stamped steel), but oil capacity is much greater. It is not too hard to modify. Simply cut off the front differential and weld closed the holes left behind by the front drive axle. Grind down the webbing on the curved portion of the bottom of the oil pan for clearance over the front crossmember.
2. Transmission. You can use the R32/33 RB26DETT bell housing and it will bolt directly to the Z32 transmission. However, I had an RB25DET 5-speed transmission handy, and that was a direct bolt-on to the RB26DETT.
3. Mounts. I used McKinney. Excellent fitment with a perfect lineup of the RB25DET transmission over the tunnel. Sits the motor low and as close to the firewall as possible while still allowing for vacuum tubes and wiring to tuck away behind the motor. Liftetime warranty on the steel portions. I have the poly isolators. I had to indent the transmission tunnel about 1/4" right behind the starter to get the best fitment.
4. Cam Bolts. I am using the Tomei strengthened cam studs with nuts. They are slightly longer than the stock bolts and torque down more accurately.
5. Wiring. You can buy a pre-made harness, pay to convert your harness, or take the time to compare FSMs and wire the motor yourself. Wiring Specialties does good work if you don't want to do the wiring yourself.
Other notes:
- Cooling. YES, you CAN run a clutch fan with an RB26DETT and a thick aluminum radiator (Koyo, Mishimoto, etc.). A lot of folks will say that you can only run electric pusher fans and that simply isn't true. What you need are the following: RB25DET crank pulley, RB25DET power steering bracket, RB25DET or KA24DE power steering pump (Non-HICAS), KA24DE fan clutch, stock or GKTech clutch fan, and washers/spacers between the fan and the clutch for fine adjustment and clearance with the crank pulley. My water temp never climbs over 80 deg C, even on the most spirited runs.
- Downpipe. I am running the McKinney twin turbo down pipe and there is no clearance issue with the steering shaft. The McKinney down pipe is notched slightly to clear.
My swap took a while to do, but I rebuilt the motor from the ground-up myself and had a buddy help me drop it in one day. Figuring out how to do all the plumbing and wiring once the motor was in was probably the most time-consuming part.
Enjoy your build!
