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Hijacker »
https://forums.nicoclub.com/hijacker-u9394.html
Tue Sep 18, 2007 4:13 am
Turbos blow for various reasons. It depends on the abuse the turbo has been under. Most bad turbos are just old turbos that are being asked to perform too much. So the subsequent problem is that the shaft gets some play in it as the old journal bearings start to get play in them.
Poor maintenance will lead to an oil problem causing your failure. Changing your oil regularly is the key to a healthy happy turbo. Since oil is used to lubricate, and help shed heat from the turbine shaft, the oil will begin its heat induced breakdown process earlier than NA motors. That's why we use synthetic oils. Synthetics resist thermal breakdown a bit better than traditional dino oils. As the oil breaks down, it leaves deposits behind, which results in coking. Like what was left on the back of the exhaust side dogdish. The dish was coked so badly, I couldn't get rid of all of the charred oil. I got rid of enough though.
I do have one correction to my original post. The dogdish isn't held in place by the exhaust wheel. It's held in place by the exhuast housing. The wheel just completes the seal in the center. Bad bearings will allow oil to seep in around that center seal.
Taking apart a turbo is not an easy task. Breaking it down to the CHRA and compressor/exhaust housings is easy. Just make sure you mark the orientation of both of the housings so you know how to line them back up. I made the mistake of cold carb dipping all of my parts with only using paint to mark my orientation. I'm glad I had taken pictures to get me back into the ballpark for alignment.
Pulling the center shaft out and replacing bearings is not a fun task, nor is it something I would recommend for those that are not good at mechanics. The c clips are a royal pain to get in and out without long, thin c clip pliers. we had to use makeshift pliers made of two long picks. And that made for some painful installation. What had caused premature failure on my turbo was that one of the c clips had either disintegrated or was rattled out of place. Either or, one of my bearings was free to move about, and cause some shaft play. Thankfully not anything catastrophic.