240sxed wrote:Damnit.... I was too late. I've orderd PE timing belt, OEM waterpump. Got my tophat intake plenum today, bought it used off some guy. The RB20/RB25 intake plenums are the same yes? Guy said it was rb25 if I remember but other things lead me to think it was a rb20 one...anyhow. I recently dismantled my KA this weekend adn I had some issues follwing the FSM for that...
I was trying to find TDC. I believe when the #1 cylinder has both camshafts facing the outside of the motor, and facing away from each other. Also, that crankshaft at the bottom is set on "0" at the bottom with that little pin thing?
I couldn't find where the cam timing marks were, I saw 2 notches, but they never really lined up, the other 2 things were 2 yellow chain links, one on the cam chain and one on the other thing.
Basically im confused how to mark the belts/chains to keep proper timing and so forth? I've seen a couple guides but im very sketchy. Im going to pull the cover off, mark , and take a picture labeling which step to do next so i dont' screw something up, would you be willing to help me out gymhkana?
My knowledge is limited to what's in the FSM. I had no problems finding the proper timing marks so take another hard look at your motor and it should make sense. I was really anal about not having the crank or cams move after i took off the belt so I actually fabricated a bracket that locked the flywheel in place on the engine stand and I GINGERLY draped the new belt over the cam gears so as not to entice them to move. I also used some white out to mark the old belt. One thing I will say, however, is that the FSM's recommendations for setting the timing belt tension are pretty poor and assume that you have a brand new tensioner to go along with the new belt. If your a dumbass like me, you don't and plan to reuse the old one. I followed the instructions and I'll find out tomorrow if it's too tight or too loose after I fire it up for the first time (just got my replacement CAS today after waiting 6 friggin' weeks!) Good luck, take your time, and be meticulous!
Also, you might want to think about replacing your T-stat as well since that series 1 motor you got there looks a little beat.