I searched and there seemed to be 2 causes for this.
1) Almost everybody who had this problem had soldered the connections that are inside the fuel tank and when they replaced the soldered connections with butt connectors the problem went away.
2) The wire harness wasn't completely plugged into the ECU. They just turned the bolt and made sure it was snug, and it was good to go.
My attempted solutions:My connections are crimped butt type. I did tighten down the harness into the ECU because the side with the black/pink wire was out a bit, but that did nothing for my problem. I tried to slap a 20A fuse (which blew immediatly) and then a piece of 14G wire in the fuse block because I thought the higher volume pump may require more current. I know, I know, that's how you blow out electrical stuff or start a fire....... sue me. Anyway, the wire started smoking and the cladding melted.
What I'm thinking about doing from here:I'm going to run a line with a switch straight from the pump to the battery. It's ghetto, but it's just for diagnostic purposes. If that works, then I have no idea what to do from there and if it doesn't work I'm going to go in the tank and recheck my crimps on the wires.
Any suggestions???
