Post by
TakDrift »
https://forums.nicoclub.com/takdrift-u11924.html
Sat Dec 13, 2003 9:41 pm
Thanks, Carlos! Thanks, Mike! I also have to tell you about my sunroof. I decided to tackle this last summer. I worked on it on and off during the summer.
The sunroof would open but sometimes would not close. I would have to physically push it with my hand while holding the close switch. Not too safe travelling down the freeway. First, I thoroughly studied the manual. The sunroof section wasn't really informative. I got bits and pieces by reading the diagram, I got the whole picture but not quite like looking at it in reality. I've lubed the sunroof guides thinking the problem was dried out lubrication. I even lubed the geared wire. But the problem stil presisted.
I then decided to take down the headliner. Not quite as extensively as the TSB on your website, Carlos, just enough to put it down and peer into the inner working of the sunroof. I did that and got a lot of information by seeing the sunroof system. It didn't look like there were any binding. Put the headliner back. Wow, it was a lot of work. Whew!
So, I was back to square one. No fix yet. Probably a few days or weeks passed since I tackeld it again. I now concentrated on the sunroof motor system. I took the control panel down. Unmounted the motor system from the ceiling and studied the system. Here's what I found:
1) The system has a limit switch only on the close position and not on the open position. Meaning, when you close the sunroof, the limit switch cuts power off to the motor when the sunroof is closed. When the sunroof is fully opened, the motor keeps on running until your finger releases the control switch.
2) There is a "slipper pad" system built into the gear train of the sunroof motor unit. As you open the sunroof and when it reaches it's fully retracted position the "slipper pad" system acts as a passive "limit switch".
After all my greasing, headliner work, hunting for the problem and close to just welding it shut (probably stiffen up the chassis lol) I found the solution. And it was so EASY! Here is the fix:
1) Take down your sunroof/overhead light switch control panel. You can pry it down with your fingers. Start from back, it hinges towards the front. Unhook the connection and set aside.
2) Unscrew the motor unit. There are three black screws that hold the motor unit up. A No. 2 Philipps screwdriver would be used. The connection for the motor unit is just barely out of reach inside the headliner. I just let the unit dangle while I work. The wiring harness seems to take the weight of the unit.
3) With the unit off, now you can see various gears on the system that is still attached on the ceiling. You will see a single nut that has a washer that is bent down on each side. The nut is, to my recollection, about 15mm. I tightened this nut until my sunroof opened and closed normally.
That was my fix. I wish I knew about it before I took down the headliner. It would've saved me from grief. The nut controls how much pressure the "slipper pads" have. Mine probably got loose or the pads might have been overworked that it needed tightening. Hope this is informative to all again.