OwnerCS wrote:.......So with my second trip behind the door panels hopefully coming sooner than later, I am hoping to learn whether it is possible to lubricate the regulator or any of the window mechanism components to hopefully extend the service life?........Does anyone have any tips for performing some preventative maintenance (lubrication) on the window mechanisms?
With the door panel off you might be able to lube up the regulator and make it run better but to do a thorough cleaning and make the assembly (regulator and motor) work like new it should be removed. If you're set on "lube and clean in place" spray penetrant on the drum holding the cable and the sliding bar that holds the window. The motor and the gear it drives need no lube. Your interior will smell oily for a couple of weeks so be prepared.
You gave this thread a title that will come up in many future searches so I'll explain how to remove the regulator and motor assembly from the door panel. With the door panel off, roll the window down a few inches (bottom of the window to the widest part of the door) and remove the two 10mm bolts holding the window to the regulator sliding bar. Once unbolted, manually lift the window and wedge it in the full up position to keep it out of your way.
If needed, now is a good time to stop the flow of blood and bandage up the scrapes you got from working inside the door panel. If you're doing this in a salvage yard with the window stuck in the up position I pity you. Wear long sleeves and bring a first aid kit along.
Regulator removal is easy. Unplug the motor, look for seven 10mm bolts in the door panel in the approximate location of the yellow tees in the bottom pic, and remove them. Pull the assembly out through the largest hole in the panel, speaker box hole in the front, ashtray hole in the rear IIRC.
With the assembly on a bench, remove the 3 screws holding the motor in place and set it aside. The sliding bar that held the window can now be moved up and down manually. It will move with some resistance when dirty but when cleaned and lubed it will slide freely. Clean and scrub the cable, the drum holding the cable and the sliding bar and the channel it moves in. I use Simple Green. Once cleaned, lube it up with lithium grease on the cable and drum and a thicker (bearing) grease on the sliding bar and you should be good to go for another 15 years.
Installation is the reverse of removal. Put in the two bolts for the window last.
Typical problems with the regulator include broken plastic cable end connections (there's four, they're white), frayed cable causing it to not reeve properly on the drum, and a broken cable. The first two pics show a regulator with a broken cable end connection on the right side. The cable is not reeving properly on the drum and the window will not go completely up. I've cleaned up at least half a dozen of these from three partouts and they all looked and worked like new when they were sold.
