Post by
ScottJackson »
https://forums.nicoclub.com/scottjackson-u14976.html
Sat Nov 11, 2006 12:15 pm
I thought my issue was the solenoid when mine started doing that. It gradually got worse and worse. It got to the point that it would almost always do it once the car warmed up. After checking through about everything, the fix ended up being the spring loaded plunger inside the steering pump. If you look in the FSM it shows what I'm talking about. You take off the high pressure feed line coming out of the pump and inside is plunger with a spring behind it. It won't fly out when you take the hose off, but you can start the car and it'll come out with the fluid. Don't let the car run very long like that as it takes all the fluid from the pump and could damage it. I just used some 600 grit wet/dry sandpaper to lightly dress the edges of the plunger. I then pulled the spring out and stretched it so it was extended just a little more than before at rest. Once I buttoned it all back up it worked fine. It hasn't done the thing where all power assist is gone since then. I'm a very cheap sort but I think buying a new plunger for the pump would be the way to go, if you can buy it seperately.