is now producing North America’s first all-thermoplastic olefin liftgate module for the 2014 Nissan Rogue crossover utility vehicle. Magna says the liftgate is unique in that it is made from entirely recyclable materials. It is the first painted outer panel made from thermoplatic olefin. The use of plastic rather than stamped steel makes the assembly 30 per cent lighter, which will contribute to the vehicle’s fuel efficiency, Magna says. The injection mould production of the assembly also allows Magna to manufacture the assembly complete, with all inner trim and reinforcements, as well as running lights and electronics.
The liftgate was developed in collaboration with Nissan and several materials suppliers. Last November it was recognized by the Society of Plastics Engineers as the year’s most innovative use of plastics in the auto industry.
The liftgate assembly is made by Magna Exteriors’ Decostar division in Carrollton, Georgia, and is delivered to Nissan as a module for single-point installation at its Smyrna, Tennessee, assembly plant.
According to Magna, the liftgate is unique in that all materials are fully olefinic and therefore fully recyclable at the end of the vehicle's life, and it features the first painted outer panel made from thermoplastic olefin. The full liftgate assembly, weighing in at 24 kg
, is 30% lighter than the stamped steel system used in the 2013 Rogue, which helps contribute to the vehicle's overall fuel economy increase.