Post by
kgantz »
https://forums.nicoclub.com/kgantz-u107213.html
Fri Oct 03, 2008 5:01 pm
Well, for the sake of closure, I guess I should wrap this up. I'm going to have to chalk it up to the "Life aint fair" department. It took the dealer about 4 hours of looking at the door. They finally stripped it down to the metal, removed the speaker, all of the trim and switches, etc. They still couldn't see anything obvious. They finally called someone from the body shop over and he discovered the problem in about 5 minutes. Unfortunately, they classified the problem as "damage" so they wouldn't fix it under warranty. I would agree that there is damage but it is "perfect damage" in that no paint is wrinkled, there are no cracks or signs of any sort of accident or abuse.
They called me to the dealership while everything was stripped down because they knew I wouldn't believe it if I didn't see it apart. The black arm that slides out of the door as the door is opened has a thick rubber washer and a fixed steel disk, like a metal washer, at the end of the arm inside the door. As the door opens, the arm slides out of the door until the rubber washer makes contact with the door frame inside. This is what stops the door (hence the name) at its max opening angle. On my driver's door, the part of the door where the stop makes contact is bowed out. This bowing isn't obvious until you see it without the trim in the way. Because it's bowed in the direction the stop travels, and right at the point where the stop makes contact, it gives the door the opportunity to travel further. The dealership says that the only way that part of the door could bow out like that is if the door was "hyper extended" to the extent that it wanted to keep opening and the stop, being at the end of its travel, literally pulled the metal to the point where it bowed. Things that could cause this are backing up with the door open and catching something, or having the door caught by the wind and slamming open. Neither of these events happened on my watch. I can't prove that either ever happened at the dealership either. I, the dealership, the manufacturer and people involved in the transport of the vehicle are the only ones who've ever operated that door. I agree that it is damaged so Nissan is never going to pay for something like that.
If I had to guess how this may have happened, I would guess that it probably happened somewhere during its transportation. It was just major enough to close the gap between the door skin and the hinge but not actually blemish the metal. After that, whenever the door was opened to the maximum, it was probably being stopped by the door skin. Over the course of 4 months, it was enough to finally show up on the door's leading edge skin. The pictures (earlier post) make the blemishes look larger than they really are. I had them order me some touch-up paint and I will just seal them up and be very careful with the door. They recommended I file an insurance claim and use the money to get the door fixed (which sounded dumb to me) so I called my insurance company and asked them about it. They wanted to know what was the date and nature of the accident and I told them I had no idea. They told me to go away which is pretty much what I expected.
I think the fact that I don't know how the damage was done bothers me more than the damage itself. I also find it amazing that a rubber & metal stop could inflict that much damage on such a narrow piece of steel with no signs of cracked paint or stress. It is pretty much paper thin steel though so I guess this is what one gets when they try to save weight and money.
Mind your doors, you'll be glad you did...