Post by
pirate87 »
https://forums.nicoclub.com/pirate87-u44619.html
Mon Mar 12, 2007 8:03 am
Ok guys for the past 6 or so months I've been swapping a S1 RB25 into my 97 240sx auto. Zany in no way aptly describes the rollercoaster ride this swap has been, but currently its the only word I can think of to sum it all up. So, I thought I'd share some of my hood-lum engineering with the RB community, partially so you guys can point out my flaws and have a good laugh. The other reason is to help me fine tune the swap and bring out my RB's true potential.
Current Set-up
RB25DET mated to RB20 transmissionTop Hat MountsStock S14 DriveshaftTubular ManifoldMaster Power TO4E .50 trim compressor, .84 trim exhaustMcKinney Wiring harness (bought from another owner)FMIC 240sx MAF (owner I bought the harness from had it wired into the harness??)Z32 Six Puck Clutch on KA FlywheelTial W/G with 8 psi spring
Prelude to dissertation
I realize that immediatly there are several sore thumbs in this setup, but there's an excuse for each of them. Regardless the car runs and drives. Starting is no problem, the car idles smooth as eggs, the clutch engages nicely and off you go. Accelerating the car is as expected until the turbo spools around 4000 rpm, then power just seems to stay constant until about 5500 rpm when it starts to "bog" (i guess thats the right term). Its making nowhere near the power I'd expect from an RB, in fact it feels like a weak KA.
Problem 1- MAF
The previous owner of the wiring harness had a 240sx mass airflow sensor wired up and included it with the package. Never previously having seen an RB MAF I assumed thats what it was so I went with it. The car runs as mentioned earlier, but it seems that once the turbo spools it goes into safe mode, maxing out the MAF (around 4500-5500 rpm). Is this happening?
Problem 2- Z32 Clutch on a KA Flywheel
haha, lets all go ahead and take a moment to chuckle at this one. Anyway, my motor was originally from an automatic skyline (I didn't know this when I bought it), thus when it was shipped to me, there was no flywheel included (great!). So I searched for a flywheel, found one, and when it was shipped to me it turned out to be just another driveplate (even greater!). Desperate for another alternative I noticed the KA flywheel bolts right up to the crank. I bought a used one had it resurfaced and then brought it home to install. The Z32 clutch that I had bought earlier came close to fitting, so I shaved a bit off the bolt holes and made it work.
Now me and my overly hopeful nature believed from the begining that this would work fine. Driving the car, as most of you have been expecting, it feels as though the clutch is slipping thorugh about 3000rpms on. Is this happening?
Conclusion
These are the problems that I've been able to diagnose so far. Otherwise everything seems to be solid. Now I have a pretty good Idea of how to fix these, but I want your input (which is always appreciated) as creative solutions always seem to evade me (im good at the costly solutions though )